RENESAS ELECTRONICS
CORPORATION
Quality Assurance System
Jun 28, 2016
Renesas Electronics Corporation
Quality Assurance Division
CONTENTS
Quality Policy
3
Company Profile
4
Organization Structure
5
Manufacturing Sites
6
Organization of Quality Assurance Div.
7
Quality Assurance System
8
Procedure of Quality Assurance System 9
Customer complaint handling 10
Change Control System
11
Corrective Action Flow
12
QUALITY POLICY
Renesas Electronics Group
Quality Policy
We abide by the following principles in all stages of our business
activities—including sales, design, development and manufacturing—
in accordance with our corporate quality management system.
We will:
Comply with all applicable legal and regulatory requirements
Enhance product safety and trust
Commit to continuously improve the quality of products and
services
Strive to continually improve our quality management system
We aim to deliver customer satisfaction and
enhance society by providing highly reliable and
high-quality products and services.
COMPANY PROFILE
Company Name
Renesas Electronics Corporation
Established
November 1, 2002 as NEC Electronics Corporation
(Started operations on April 1, 2010 as Renesas Electronics Corporation)
Representatives
Tetsuya Tsurumaru, Representative Director, Chairman
Bunsei Kure, Representative Director, President and CEO
Major Operations
Research, development, design, manufacture, sale and servicing of
semiconductor products
Headquarters
TOYOSU FORESIA, 3-2-24, Toyosu, Koto-ku,
Tokyo 135-0061, Japan
Capital Stock
10.0 billion yen
Sales
693.3 billion yen (Fiscal year ended March 31, 2016)
Employees
Approx. 19,160 (Consolidated, as of March 31, 2016)
Stock Exchange
Tokyo Stock Exchange, First Section
(Since July 24, 2003, TSE:6723)
Website
www.renesas.com
ORGANIZATION STRUCTURE
Quality Assurance Division
Renesas Electronics
Production and Technology Unit 1st Solution Business Unit Global Sales & Marketing Unit Organization Development Unit
2nd Solution Business Unit
Ali Sebt*7
B. Kure
*1: Senior Vice President and CTO (Chief Technology Officer)
*2: Executive Vice President and CFO (Chief Financial Officer)
*3: Executive Vice President and CSMO (Chief Sales Marketing Officer) *4: Executive Vice President *5: Senior Vice President *6: Senior Vice President,
President of Renesas Electronics Europe *7: Senior Vice President,
President of Renesas Electronics America M. Katsumata T. Toyoda J. Iwasaki T. Tsurumaru H. Shibata*2 T. Takahashi*3 M.Kawashima*5 R.Omura*4 Y. Yokota*4 M.Nozaki*4 CTO Office
H. Hidaka*1 Intellectual Property Division
Outside Director
Representative Director, Chairman
T. Maoka*5 Internal Audit Office
Procurement Division
T. Tsurumaru
Michael Hannawald*6
Representative Director, President and CEO
Corporate Planning Unit
B. Kure
MANUFACTURING SITES
(Front-end) Wafer Fabrication
(Back-end) Assembly & Test
Assembly & Test : 4 plants
Wafer Fabrication: 8 plants
Assembly & Test : 3 plants
Beijing Suzhou Malaysia Tsuruoka Yonezawa Takasaki Naka Shiga Yamaguchi Kochi Saijo Oita Nishiki KawashiriGlobal
Japan
ORGANIZATION OF QUALITY ASSURANCE DIVISION
Quality Assurance Division
MCU・SoC Reliability Engineering Dept.
2nd MCU・SoC Quality Assurance Dept.
1st Analog & Power Devices Quality Assurance Dept.
1st MCU・SoC Quality Assurance Dept.
Quality Strategic Planning Dept.
2nd Analog & Power Devices Quality Assurance Dept.
Development Design / Prototype Production process Test/inspection Customer Quality and Reliability improvement
Action flow Information flow Development flow
Process Quality Control
Education
Parts/material management Document control Management of facilities and measuring equipment
SPC
Change control
Activities for built-in quality by process control using scientific and statistical methods and by 4M control. Activities for preventing defective products from leaving the manufacturing plant by detecting unusual data trends
Yield improvement Failure analysis Reliability physics Reliability technology Data collection
Product Quality Control
Verification by quality assurance test Periodic reliability test Warehousing and shipping control
Product quality and reliability level monitoring with sampling
inspections and reliability testing
Reliability design Design Review
Built-in quality and reliability
with design methods optimized for micro-fabrication and large scaling
Product Qualification system Process/Packaging structure design
Design Quality Control
Customer Support Customer Qualification support user’s guide Provision of Quality information Failure Analysis
Customer Support ensuring customer’s confidence through provision of easy-to-understand documents and technical information, engineering support activities and quality support for customer
Quality meetings with customer Environment management Operator qualification Abnormality Control Relevance
We build quality into the products from the development stage, through continuous improvement of the production processes, in order for more competitive quality and reliability.
In addition to above, we have an established comprehensive quality assurance system with product quality monitoring and customer support on quality, serving for customer’s confidence in our products.
Customer
Requirement planningProduct
Development Requirements Sales Planning Purchase Order Shipment Occurrence of failure Report M as s P ro d u ctio n M ar ke t & Cu sto mer P ro to ty p e stag e Dev elop men t & Desi g n stag e P lann ing stag e Marketing Strategy Sales and Marketing
Customer
Marketresearch Prototype production Design and Development Production Planning Incoming Inspection Production InspectionQuality improvement activity / quality information
Technical and control specification
Failure analysis and corrective action
Reception / Failure Analysis / Reporting Design Review
Design Quality Engineering Assurance
Manufacturing Plant
Process/package structure development Process/package design approval Process/package qualification
Design manual establishment Review of New Product
Development
Product qualification
Renesas Electronics
Mass Production release Electrical
characteristics approval
Failure products (Information)
品 質 保 証 部 門 製 造 部 門 設 計 部 門 報告 品 質 保 証 部 門Reply
Report
Report
Design Dept.
Sales Dept.
Sales Dept.
Quality Assurance Dept.
Customer
Production Dept.
Customer
Failure Analysis
Report
Tracing and support for
Countermeasure implementation
・Root cause analysis
・Prevention of reoccurrence
・Countermeasures
Tracing and support for Countermeasure implementation
Quality Assurance Dept.
Customer
Quality AssuranceDept. Design Dept. Manufacturing Site Sales Dept. Engineering Related
Dept.
Approval on the change plan
Decision and order of the change
Preparation of samples and data
Report
Proposal of the change plan
MP Ramp-stage Control
Prototype evaluation Review and evaluation of the change plan
Change approval Customer reply confirmation Mass Production Customer reply confirmation
Review on the evaluation result Advance
notification
Occurrence of abnormality
Analysis,
countermeasure planning and determination of
corrective action
Horizontal development of corrective action Definition of abnormality judgment criteria
Implementation of corrective action Effect evaluation
No
Engineering Dept. Customer
Notification on defective product shipping
Yes
Outflow alert Spilled out?
Issuance of process non-conformance report Cause Analysis
Retroactive verification, Identification & isolation of the affected products
Renesas Electronics
QC Dept.
Manufacturing Site
Production・relevant Dept. Information NotificationFor defects that are due to design and cannot be closed at factories
Decision of treatment on concerned products
Instructions on the product and process Verification and approval
Root cause analysis and retroactive verification
Information on cause and corrective action
[Japan]
Company
ISO9001 ISO/TS 16949Renesas Electronics Corporation
Headquarters Yes (*) Musashi Site (*) Takasaki Site (*) Renesas Semiconductor Manufacturing Co., Ltd. Headquarters (Naka) Yes (*)
Naka Factory Yes
Tsuruoka Factory Yes
Takasaki Factory Yes
Shiga Factory Yes
Yamaguchi Factory Yes
Saijo Factory Yes
Kochi Factory Yes
Kawashiri Factory Yes
Renesas Semiconductor Package & Test Solutions Co., Ltd.
Headquarters (Takasaki)
Yes
(*)
Yonezawa Factory Yes
Oita Factory Yes
Nishiki Factory Yes
Sales Department
-Renesas Engineering Services Co., Ltd. - (*)
Renesas System Design Co., Ltd. Yes (*)
(*) = Remote supporting function
[Other than Japan]
Company
ISO9001 ISO/TS 16949Renesas Electronics America Inc. Yes (*)
Renesas Semiconductor (Beijing) Co., Ltd. Yes Yes
Renesas Semiconductor (Suzhou) Co., Ltd. Yes Yes
Renesas Semiconductor KL Sdn. Bhd. Yes Yes
Renesas Semiconductor (Malaysia) Sdn. Bhd. Yes Yes
Renesas Semiconductor (Kedah) Sdn. Bhd. Yes Yes
Renesas Design Vietnam Co., Ltd. Yes
-Renesas Semiconductor Design (Beijing) Co., Ltd Yes (*)
Renesas Electronics Europe GmbH Yes (*)
Renesas Electronics (China) Co., Ltd. Yes
-Renesas Electronics (Shanghai) Co., Ltd. Yes (*)
Renesas Electronics Hong Kong Limited Yes (*)
Renesas Electronics Taiwan Co., Ltd. Yes
-Renesas Electronics Singapore Pte. Ltd. Yes (*)