CH430-01-02_IMA_S223.651.en-02.pdf

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IMA

Appendix A

Doc. no. S 223.651.en

SANDVIK CH430:01, :02

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SANDVIK CH430:01, :02

© Copyright 2008 Sandvik SR

© Copyright 2008 Sandvik SRP AB.

P AB.

All rights reserved. No part

All rights reserved. No parts of this document may be repro

s of this document may be reproduced or copied in any form or by

duced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further

manual may be changed without further notice. Reservations for misprints.

notice. Reservations for misprints.

Document number: S 223.651.en

Original instructions

Issue:

Issue: 2011051

20110511

1 Version: 02

Version: 02

Sandvik

Stat

Stationsplan, SE-233 81

ionsplan, SE-233 81 Svedala, Sweden

Svedala, Sweden

T

Tel: +46 (0)40 409000, Fax:

el: +46 (0)40 409000, Fax: +46 (0)40 409260

+46 (0)40 409260

www.sandvik.com

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This document is valid for:

S

Se

erriia

al

l n

no

o.

. /

/ M

Ma

ac

ch

hiin

ne

e n

no

o..

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SANDVIK CH430:01, :02

© Copyright 2008 Sandvik SR

© Copyright 2008 Sandvik SRP AB.

P AB.

All rights reserved. No part

All rights reserved. No parts of this document may be repro

s of this document may be reproduced or copied in any form or by

duced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further

manual may be changed without further notice. Reservations for misprints.

notice. Reservations for misprints.

Document number: S 223.651.en

Original instructions

Issue:

Issue: 2011051

20110511

1 Version: 02

Version: 02

Sandvik

Stat

Stationsplan, SE-233 81

ionsplan, SE-233 81 Svedala, Sweden

Svedala, Sweden

T

Tel: +46 (0)40 409000, Fax:

el: +46 (0)40 409000, Fax: +46 (0)40 409260

+46 (0)40 409260

www.sandvik.com

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CH43

430:

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Appendix A:

Installation drawings

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A-4

IM Sandvik CH430:01, :02

A.1 General

The following drawings show machine dimensions, connection positions and

dimensions, and access dimensions. All dimensions must be respected.

Dimensions are given in millimeters with inch dimension in brackets.

A.1.1 Mechanical drawings

A.1.2 Electrical drawings

NOTE!

The motor can be installed on either side of the crusher.

Drawing

name

Drawing

No.

Note

Installation 442.7992

Oil tank installation 442.8326 Oil connection (standard) 442.9820 Oil connection (USA) 442.9819 Air over-pressure (blower/compressed air) 442.8642 Foundationloads 442.9912

Drawing

name

Drawing

No.

Note

Piping and instrument diagram, typical installation 194.0434 Connection diagram, oil tank 194.0440

Circuitdiagram 194.0441

Instrumentlist 195.0620

Sensorlist 195.0621

Modification of return oil flow switch 194.0190 option Connection of extra heating elements 194.0191 option Connection of heating cable 190.3592 option Connection of heater for Hydroset oil 190.3590 option

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IM Sandvik CH430:01, :02

A-5

A.1.3 Foundation loads

Drawing No. 442.9912

The values are applicable for the maximum eccentric throw (36 mm (1.42")).

Forces on foundation at each attachment point.

CH430:01,

:02

fixed

installation

kN

lbf

Vertical static load including material* 31 6970 Dynamic load during normal operation f = 6.0 Hz:

Rotating horizontal force (H) 10 2250 Cyclicverticalforce(V) ±15 3375

* Material volume =1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs)

CH430:01,

:02

on

rubber

dampers

kN

lbf

Vertical static load including material* 31 6970 Dynamic load during starting and stopping:

Rotating horizontal force (H) 3 675 Cyclicverticalforce(V) ±12 2700 Dynamic load during normal operation f = 6.0Hz

* Material volume = 1.20 m3(40 ft3) * Bulk density = 1 800 kg/m3(3970 lbs) Horizontal displacement:

± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation

CH430:01, :02 with subframe on rubber dampers

kN

lbf

Vertical static load including material* 41 9220 Dynamic load during starting and stopping:

Rotating horizontal force (H) 3 675 Cyclicverticalforce(V) ±12 2700 Dynamic load during normal operation f = 6.0 Hz

* Material volume = 1.20 m3(40 ft3) * Bulk density = 1 800 kg/m3(3970 lbs) Horizontal displacement:

± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation

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A-6

IM Sandvik CH430:01, :02

A.1.4 Mechanical connections

Drawing No. 442.9820 (standard)

Drawing No. 442.9819 (USA)

The drawings show the points on the crusher and tank unit where

connections are made, and also show the hoses that are supplied.

This overview shows general information about the connections for the cone

crusher and its accessories.

Tank unit

Dimension

Max pressure

A Lubrication oil from crusher Rp 2" internal thread B Lubrication oil to crusher Rp 1½" internal thread C Hydroset Rp ¾" internal thread D To oil heat exchanger Rp 1"

E From oil heat exchanger Rp 1"

F, G Over-pressure air Rp ¾" internal thread

Crusher

H Over-pressure air Rp ¾" internal thread I Lubrication oil to tank R 2"

K Lubrication oil from tank G 1½" B

L Hydroset G¾"B

Water/oil heat exchanger (option)

M Oilinlet G1½"B N Wateroutlet G1½"B O Waterinlet Rp1½"B P Oiloutlet G1½"B

Air/oil heat exchanger

Q Oiloutlet G1¼"

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IM Sandvik CH430:01, :02

A-7

Mechanical connections overview

G

H

I

K

L

A

F

B

C

M

N

O

P

R

Q

E

D

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A-8

IM Sandvik CH430:01, :02

A.1.5 Cable overview

This cable overview shows general information about electrical cables not

included in the delivery from Sandvik.

Site specific signal cables are excluded from this table.

NOTE!

All cable types and dimensions must meet local legislation.

Cable designation

Object Cablepath Rating Notes

From To 50Hz 60Hz

W1-M1 Crusher main motor Switchgear -M1 75–132 kW

W1-M2 Lubrication oil pump Switchgear -L9 1.5 kW 1.7 kW

W1-M3 Cooling fan Switchgear -M3 1.5 kW 1.7 kW Option W1-M8 Over-pressure fan Switchgear -M8 0.37 kW 0.43 kW Option W1-E7 Oil tank heating Switchgear -L9 2.5–8.2 kW

depending on voltage and number of heaters W1-CV Power supply Switchgear -L9 - -W2-CV Signals from switches -L9 Control system

or similar

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-INSTRUMENT LIST

Plant:

Equipment Tag No:

Equipment Name:

HYDROCONE CH/CS-420/430

Equipment Supplier:

SANDVIK ROCK PROCESSING

IDENTIFICATION INSTRUMENT TYPE APPLICATION INSTRUMENT DETAILS REMARKS

Plant SRP Model Range PartNo. Manufacturer

Tag No. Tag No.

-TI1 Thermometer Return oil temperature (main) ICF 60 0-120ºC 923.0192-00 LTR Lubr. system

-PI1 Pressure gauge Hydroset pressure 100M20-2 0-6 MPa 923.0379-00 Tempress Hydroset system

-PI2 Pressure gauge Oil pressure (main) 2748 D63 0-1.6 MPa 923.0193-00 Wika Lubr. system

-LI1 Oil level indicator Oil level in tank (main) H00361-010 High/Low 914.0174-00 Parker Hannifin Lubr. system

-LI2 Oil level indicator Oil level in tank (Hydroset) H00361-007 High/Low 914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing Rev: 01/New branding Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation

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INSTRUMENT LIST

Plant:

Equipment Tag No:

Equipment Name:

HYDROCONE CH/CS-420/430

Equipment Supplier:

SANDVIK ROCK PROCESSING

IDENTIFICATION INSTRUMENT TYPE APPLICATION INSTRUMENT DETAILS REMARKS

Plant SRP Model Range PartNo. Manufacturer

Tag No. Tag No.

-TI1 Thermometer Return oil temperature (main) ICF 60 0-120ºC 923.0192-00 LTR Lubr. system

-PI1 Pressure gauge Hydroset pressure 100M20-2 0-6 MPa 923.0379-00 Tempress Hydroset system

-PI2 Pressure gauge Oil pressure (main) 2748 D63 0-1.6 MPa 923.0193-00 Wika Lubr. system

-LI1 Oil level indicator Oil level in tank (main) H00361-010 High/Low 914.0174-00 Parker Hannifin Lubr. system

-LI2 Oil level indicator Oil level in tank (Hydroset) H00361-007 High/Low 914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing Rev: 01/New branding Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation

1 (1) .

SENSOR LIST

Plant:

Equipment Tag No:

Equipment Name:

Equipment Supplier:

SENSORTYPE APPLICATION REMARKS

Plant SRP Model Range Part No. Output Contact Manufacturer

TagNo. TagNo. rating

-TG1 Thermostat Return oil temperature RT101 17-5003 923.0095-00 NC/NO 4A,400V Danfoss Lubr. system -TG2 Thermostat Oil cooling RT101 17-5003 923.0095-00 NC/NO 4A,400V Danfoss “ “ --TG3 Thermostat Oil heating RT101 17-5003 923.0095-00 NC/NO 4A,400V Danfoss “ “ --OG1 Flow indicator Return oil flow HeliFloat PF 984.1008-00 NC/NO 6A,240V HeliSim “ “ --PG2 Pressure guard Filter diff. pressure (main) PIS3097 2.2 bar 912.0127-00 NO 2,5A 230V Knecht “ “

--B1N Position sensor Mainshaft position (HS-2800) EDS 160 0-160mm 984.0390-00 4-20mA Micro Epsilon ASRi -B1N Position sensor Mainshaft position (HS-3800) EDS 250 0-250mm 984.0391-00 4-20mA Micro Epsilon ASRi -B2N Press. transmitter Hydroset pressure 3376 0-250bar 923.0507-00 4-20mA Tecsis ASRi -B3N Temp. transmitter Return oil temperature FLEXTOP PT-100 0-200°C 923.0489-00 4-20mA Bourdone Sed. ASRi -U1N Power transducer Drive motor power draw P200-054 4-20mA Tillquist ASRi

SENSOR DETAILS

HYDROCONE CH/CS-420/430

SANDVIK ROCK PROCESSING

IDENTIFICATION

Sandvik Rock Processing Rev: 01/ New branding Date: 07-06-05/Jwa

195.0621 Sensor list CH_CS-420_430 Typical installation 1 (1)

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SENSOR LIST

Plant:

Equipment Tag No:

Equipment Name:

Equipment Supplier:

SENSORTYPE APPLICATION REMARKS

Plant SRP Model Range Part No. Output Contact Manufacturer

TagNo. TagNo. rating

-TG1 Thermostat Return oil temperature RT101 17-5003 923.0095-00 NC/NO 4A,400V Danfoss Lubr. system -TG2 Thermostat Oil cooling RT101 17-5003 923.0095-00 NC/NO 4A,400V Danfoss “ “ --TG3 Thermostat Oil heating RT101 17-5003 923.0095-00 NC/NO 4A,400V Danfoss “ “ --OG1 Flow indicator Return oil flow HeliFloat PF 984.1008-00 NC/NO 6A,240V HeliSim “ “ --PG2 Pressure guard Filter diff. pressure (main) PIS3097 2.2 bar 912.0127-00 NO 2,5A 230V Knecht “ “

--B1N Position sensor Mainshaft position (HS-2800) EDS 160 0-160mm 984.0390-00 4-20mA Micro Epsilon ASRi -B1N Position sensor Mainshaft position (HS-3800) EDS 250 0-250mm 984.0391-00 4-20mA Micro Epsilon ASRi -B2N Press. transmitter Hydroset pressure 3376 0-250bar 923.0507-00 4-20mA Tecsis ASRi -B3N Temp. transmitter Return oil temperature FLEXTOP PT-100 0-200°C 923.0489-00 4-20mA Bourdone Sed. ASRi -U1N Power transducer Drive motor power draw P200-054 4-20mA Tillquist ASRi

SENSOR DETAILS

HYDROCONE CH/CS-420/430

SANDVIK ROCK PROCESSING

IDENTIFICATION

Sandvik Rock Processing Rev: 01/ New branding Date: 07-06-05/Jwa

195.0621 Sensor list CH_CS-420_430 Typical installation 1 (1)

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