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IMA

Appendix A

Doc. no. S 223.651.en

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This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH430:01, :02

© Copyright 2008 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by

any means without written permission from Sandvik SRP AB. All data and information in this

manual may be changed without further notice. Reservations for misprints.

Document number: S 223.651.en

Original instructions

Issue: 20110511

Version: 02

Sandvik

Stationsplan, SE-233 81 Svedala, Sweden

Tel: +46 (0)40 409000, Fax: +46 (0)40 409260

www.sandvik.com

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A-3

IM Sandvik CH430:01, :02

Appendix A:

Installation drawings

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A-4

S 223.651.en-01 © 2008 Sandvik SRP AB

IM Sandvik CH430:01, :02

A.1 General

The following drawings show machine dimensions, connection positions and

dimensions, and access dimensions. All dimensions must be respected.

Dimensions are given in millimeters with inch dimension in brackets.

A.1.1 Mechanical drawings

A.1.2 Electrical drawings

NOTE!

The motor can be installed on either side of the crusher.

Drawing name

Drawing No.

Note

Installation 442.7992 Oil tank installation 442.8326 Oil connection (standard) 442.9820 Oil connection (USA) 442.9819 Air over-pressure (blower/compressed air) 442.8642 Foundation loads 442.9912

Drawing name

Drawing No.

Note

Piping and instrument diagram, typical installation 194.0434 Connection diagram, oil tank 194.0440 Circuit diagram 194.0441 Instrument list 195.0620 Sensor list 195.0621

Modification of return oil flow switch 194.0190 option Connection of extra heating elements 194.0191 option Connection of heating cable 190.3592 option Connection of heater for Hydroset oil 190.3590 option

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IM Sandvik CH430:01, :02

A-5

© 2008 Sandvik SRP AB S 223.651.en-01

A.1.3 Foundation loads

Drawing No. 442.9912

The values are applicable for the maximum eccentric throw (36 mm (1.42")).

Forces on foundation at each attachment point.

CH430:01, :02 fixed installation

kN

lbf

Vertical static load including material* 31 6970 Dynamic load during normal operation f = 6.0 Hz:

Rotating horizontal force (H) 10 2250 Cyclic vertical force (V) ±15 3375

* Material volume =1.20 m3 (40 ft3)

* Bulk density = 1 800 kg/m3 (3 970 lbs)

CH430:01, :02 on rubber dampers

kN

lbf

Vertical static load including material* 31 6970 Dynamic load during starting and stopping:

Rotating horizontal force (H) 3 675 Cyclic vertical force (V) ±12 2700 Dynamic load during normal operation f = 6.0Hz

Rotating horizontal force (H) 1 225 Cyclic vertical force (V) ±3 675

* Material volume = 1.20 m3 (40 ft3) * Bulk density = 1 800 kg/m3 (3 970 lbs)

Horizontal displacement:

± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation

CH430:01, :02 with subframe on rubber dampers

kN

lbf

Vertical static load including material* 41 9220 Dynamic load during starting and stopping:

Rotating horizontal force (H) 3 675 Cyclic vertical force (V) ±12 2700 Dynamic load during normal operation f = 6.0 Hz

Rotating horizontal force (H) 1 225 Cyclic vertical force (V) ±3 675

* Material volume = 1.20 m3 (40 ft3)

* Bulk density = 1 800 kg/m3 (3 970 lbs)

Horizontal displacement:

± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation

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A-6

S 223.651.en-01 © 2008 Sandvik SRP AB

IM Sandvik CH430:01, :02

A.1.4 Mechanical connections

Drawing No. 442.9820 (standard)

Drawing No. 442.9819 (USA)

The drawings show the points on the crusher and tank unit where

connections are made, and also show the hoses that are supplied.

This overview shows general information about the connections for the cone

crusher and its accessories.

Tank unit

Dimension

Max pressure

A Lubrication oil from crusher Rp 2" internal thread B Lubrication oil to crusher Rp 1½" internal thread C Hydroset Rp ¾" internal thread D To oil heat exchanger Rp 1"

E From oil heat exchanger Rp 1"

F, G Over-pressure air Rp ¾" internal thread

Crusher

H Over-pressure air Rp ¾" internal thread I Lubrication oil to tank R 2"

K Lubrication oil from tank G 1½" B L Hydroset G ¾" B

Water/oil heat exchanger (option)

M Oil inlet G 1½" B N Water outlet G 1½" B O Water inlet Rp 1½" B P Oil outlet G 1½" B

Air/oil heat exchanger

Q Oil outlet G 1¼" R Oil inlet G 1¼"

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IM Sandvik CH430:01, :02

A-7

© 2008 Sandvik SRP AB S 223.651.en-01

Mechanical connections overview

G

H

I

K

L

A

F

B

C

M

N

O

P

R

Q

E

D

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A-8

S 223.651.en-01 © 2008 Sandvik SRP AB

IM Sandvik CH430:01, :02

A.1.5 Cable overview

This cable overview shows general information about electrical cables not

included in the delivery from Sandvik.

Site specific signal cables are excluded from this table.

NOTE!

All cable types and dimensions must meet local legislation.

Cable

designation Object Cable path Rating Notes From To 50 Hz 60 Hz

W1-M1 Crusher main motor Switchgear -M1 75–132 kW

W1-M2 Lubrication oil pump Switchgear -L9 1.5 kW 1.7 kW

W1-M3 Cooling fan Switchgear -M3 1.5 kW 1.7 kW Option W1-M8 Over-pressure fan Switchgear -M8 0.37 kW 0.43 kW Option W1-E7 Oil tank heating Switchgear -L9 2.5–8.2 kW

depending on voltage and number of heaters W1-CV Power supply Switchgear -L9 - -W2-CV Signals from switches -L9 Control system

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-INSTRUMENT LIST

Plant:

Equipment Tag No:

Equipment Name:

HYDROCONE CH/CS-420/430

Equipment Supplier:

SANDVIK ROCK PROCESSING

IDENTIFICATION

INSTRUMENT TYPE

APPLICATION

INSTRUMENT DETAILS

REMARKS

Plant

SRP

Model

Range

Part No.

Manufacturer

Tag No.

Tag No.

-TI1

Thermometer

Return oil temperature (main)

ICF 60

0-120ºC

923.0192-00 LTR

Lubr. system

-PI1

Pressure gauge

Hydroset pressure

100M20-2

0-6 MPa

923.0379-00 Tempress

Hydroset system

-PI2

Pressure gauge

Oil pressure (main)

2748 D63

0-1.6 MPa

923.0193-00 Wika

Lubr. system

-LI1

Oil level indicator

Oil level in tank (main)

H00361-010

High/Low

914.0174-00 Parker Hannifin Lubr. system

-LI2

Oil level indicator

Oil level in tank (Hydroset)

H00361-007

High/Low

914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing

Rev: 01/New branding

Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation

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SENSOR LIST

Plant:

Equipment Tag No:

Equipment Name:

Equipment Supplier:

SENSOR TYPE

APPLICATION

REMARKS

Plant

SRP

Model

Range

Part No.

Output

Contact

Manufacturer

Tag No.

Tag No.

rating

-TG1

Thermostat

Return oil temperature

RT101 17-5003

923.0095-00 NC/NO

4A,400V

Danfoss

Lubr. system

-TG2

Thermostat

Oil cooling

RT101 17-5003

923.0095-00 NC/NO

4A,400V

Danfoss

“ “

--TG3

Thermostat

Oil heating

RT101 17-5003

923.0095-00 NC/NO

4A,400V

Danfoss

“ “

--OG1

Flow indicator

Return oil flow

HeliFloat PF

984.1008-00 NC/NO

6A,240V

HeliSim

“ “

--PG2

Pressure guard

Filter diff. pressure (main)

PIS3097

2.2 bar

912.0127-00 NO

2,5A 230V Knecht

“ “

--B1N

Position sensor

Mainshaft position (HS-2800)

EDS 160

0-160mm

984.0390-00 4-20mA

Micro Epsilon

ASRi

-B1N

Position sensor

Mainshaft position (HS-3800)

EDS 250

0-250mm

984.0391-00 4-20mA

Micro Epsilon

ASRi

-B2N

Press. transmitter

Hydroset pressure

3376

0-250bar

923.0507-00 4-20mA

Tecsis

ASRi

-B3N

Temp. transmitter

Return oil temperature

FLEXTOP PT-100

0-200°C

923.0489-00 4-20mA

Bourdone Sed. ASRi

-U1N

Power transducer

Drive motor power draw

P200-054

4-20mA

Tillquist

ASRi

SENSOR DETAILS

HYDROCONE CH/CS-420/430

SANDVIK ROCK PROCESSING

IDENTIFICATION

Sandvik Rock Processing

Rev: 01/ New branding

Date: 07-06-05/Jwa

195.0621 Sensor list CH_CS-420_430 Typical installation

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