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Good Chromatographic Practices.ppt

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GOOD CHROMATOGRAPHIC

PRACTICES

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Introduction

Chromatography is a physical method of separation in which the components to be separated are distributed between two phases

one of which is stationary (stationary phase) while the other (the mobile phase) moves through it in a definite direction.

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 Mobile phase

 Stationary Phase

 Solvent Management system  Sample Management system  Routine startup

 Pre analysis checks  Sample set sequence  Bracketing standards

 System failures & Incidents  Integration & Re-integration  Processing

 Empower  Reporting

 Post analysis check

Contents

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Mobile Phase

Water used for HPLC

 Always use Purified water / Milli Q water as both inorganic and organic contaminants are removed.

 Do not use RO water / de-ionsed water for HPLC.

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Mobile Phase

Water used for HPLC

 Ghost peak will be appeared in gradient elution if water is of bad quality!

(6)

Mobile Phase

Solvents used for HPLC

 Always use HPLC/ Chromatographic grade solvents.

(7)

Mobile Phase

Solvents used for HPLC –

Precautions for using THF

 Analytical grade THF contains butylated hydroxytoluene (BHT) as an oxidation inhibitor. As BHT has strong UV absorption, it is not added for HPLC grade THF.

 As such, HPLC grade THF must be stored in cool and dark places to reduce oxidation to form peroxides. Accumulation of large amount of organic peroxides may lead to explosions.

(8)

Mobile Phase

Solvents used for HPLC –

Precautions for using Chloroform

 Analytical grade chloroform contains 3% ethanol to prevent generation of phosgene, a highly toxic gas.

However, ethanol, like water, may deactivate silica gel used in normal phase separation and thus lead to unstable retention times.

 HPLC Grade chloroform therefore does not contain ethanol as a stabiliser.

(9)

Mobile Phase

Buffers used for HPLC

 All the solutions should be clear, homogenous & free from particulate matter.

 Buffer solutions must be filtered through 0.45µm filter or as specified in the method by using Solvent Filtration Kit.

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Mobile Phase

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Mobile Phase

Buffers used for HPLC

 Buffer solutions must not be left in system to avoid crystalisation.

 effect on pump -- damage plunger and seal  effect on column -- creation of column voids

 effect on flow line -- corrosion of stainless steel lines

 Possible bacterial growth especially phosphate buffers -- good medium for bacterial and fungus growth.

 Ideally, solutions should be prepared fresh everyday.

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Mobile Phase

Premixing of solvents

 For isocratic systems, different solvents are premixed. They are to be measured separately for accuracy in measuring.

E.g. To prepare 1000 mL of 50:50 mixture of water/methanol,

Measure 500 mL of water, transfer into a bottle

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Mobile Phase

Material of the container

 Use glass bottle

 Use Plastic bottle for high sensitivity inorganic analysis.

Always cover the container

 To prevent evaporation of solvents

 To prevent dust enter the mobile phase

 To reduce the vapors in the room

Do not cover the mobile phase bottle with parafilm. The leachable from the parafilm may contaminate the analysis.

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Mobile Phase

 Do not expose the bottle to direct sunlight/wind.

 Always keep reservoir above solvent delivery system

 Always use a suction filter

 Prevent particulates from reaching pumps

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Mobile Phase

 Label all the mobile phase and Solvents bottles.  Write all the details on the label clearly.

 Use the mobile phase before expiry period.  Establish the validity of the Mobile Phase.

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Mobile Phase

 Changing Over of Mobile Phase.

(17)

Mobile Phase

 Changing Over of Mobile Phase.

Do not keep the channel tubing directly from buffer solution to aqueous organic solvent.

Do not keep the channel tubing directly from aqueous organic solvent to Non aqueous organic solvent.

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Mobile Phase

 Changing Over of Mobile Phase.

 Before changing to totally organic phase in the system, the whole system should be flushed with water/organic (1:1) mixture to remove the buffers used.

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Mobile Phase

Degassing

 Degas the Mobile phase before use & use online degasser while running the HPLC.

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Mobile Phase

Degassing

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Stationary Phase

Precautions to be followed

 Avoid pressure shocks on the column.

 Pressure shocks lead to channeling in the column, which results in peak splitting in corresponding chromatogram.

 Always keep both ends of the column closed, after usage.

 Keep the columns in the designated column cabinets after use.

 Use the pH range of 2 to 8 or follow the manufacturers instructions.

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Stationary Phase

Equilibration of Column

 The amount of mobile phase which should be flushed through a column before it is ready to use is usually expressed in terms of the column volume i.e. the amount of mobile phase required to fill the column.

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Stationary Phase

Equilibration of Column

 This column volume is more correctly called as void volume (Vm).

 This is the volume of the HPLC column that s not taken up by the stationary phase. This is typically approximately 70% of the total column volume.

 Methods to calculate Vm

 Volume of a cylinder V = π r2 L

 By injecting an unretained solute to obtain t0

Void volume, Vm = F x t0

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Equilibration of Column

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Stationary Phase

Storage of HPLC Columns

 Do not store HPLC columns in buffers. A buffer may precipitate inside the column, resulting in plugged hits and packing material. A buffer may also encourage bacterial growth, which can plug both the column frit and packing material. This is more likely to occur with mobile phases which have close to or 100% buffer.

Bacteria may also affect your analytes, and organic products from the dead bacteria may cause "ghost peaks" in chromatograms.

 Do not store HPLC columns in solvents that degrade easily tetrahydrofuran (THF), triethylamine (TEA), trifluoroacetic acid (TFA).

Unstabilized THF can form peroxides which may degrade the column. TEA and TFA are more likely to become contaminated from the lab environment and should be refrigerated during storage. Contamination may change the chromatography or change the column.

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Stationary Phase

Storage of HPLC Columns

 For short term storage, i.e. over night, columns can be stored in the eluent used in last analysis.

 For middle term storage, i.e. 2 days or over the weekend, columns should be flushed with pure water to prevent microbial growth.

 For long term storage, silica based columns should be stored in an aprotic solvent.

 The water content should not be higher than 50%. The best storing solvent is Acetonitrile.

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Log book

 Record the column usage in Column usage log books / sheets of respective column.

 Make entry of relevant details in HPLC log book before using the system.

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Solvent Management System

To prevent damage to the Separations Module, be sure to use needle wash and plunger seal wash solutions that are miscible with the mobile phase you are using.

Use separate solutions and containers for plunger seal wash and needle wash. Because the functions of these solutions differ, the use of one solution for both functions may compromise the effectiveness of either needle washing or plunger seal washing.

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Plunger Seal Wash

 Seal wash is used to rinse the backs of the piston seals in the pump of a HPLC system.

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Plunger Seal Wash

 Over a period of time small amounts of mobile phase solvents seep through the seal to the back of the pump head.

 If these solvents contain buffers then the salts may precipitate out forming deposits which can shorten the life of the seal. 

 Seal wash is used when the mobile phase contains buffers. The wash flushes the back of the piston seals removing any deposits and maximising the lifetime of the seal.

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Seal wash - Composition

 It follows that the composition of the seal wash should be aqueous to dissolve buffers.

 A small amount of organic solvent is added to prevent bacteria growth and also to reduce the surface tension of the water (this helps the wash solvent cling to surfaces).

 Typical seal wash composition is 80% water and 20% organic solvent.

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Solvent Management System

Prime the solvent management system by:

Dry prime option when the solvent lines are dry Opens the fluidic path (from the selected solvent reservoir to the prime/vent valve) to replace air with solvent, then performs a prime.

Wet prime option when you want to change between miscible solvents.

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Sample Management System

Purge the sample management system whenever  Prime the solvent management system

 Change solvents

 See bubbles in the syringe

 Start using the Separations Module at the beginning of each day.

To purge the sample management system:

 In the Main screen, press Menu/Status to display the Status screen.

 Enter the appropriate solvent composition in the Composition fields.

 Press Direct Functions to display the Direct Functions menu.

 Select Purge Injector, then press Enter.

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Needle wash

 The needle-wash pump flushes the needle in the sample management system, preventing carryover of sample between injections.

 The needle-wash also extends the life of the injector seals by removing buffered mobile phase and sample from the needle.

 The needle in the HPLC system is used to introduce the sample into the mobile phase so that it can be separated on the HPLC column.

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Needle wash

 The composition of the needle wash needs to be matched to the sample since this is what you want to clean off the needle.

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Adjust seal pack

Adjust the seal pack whenever:

 Start up the Separations Module for the first time. The Separations Module does not perform injections or compression checks until the seal pack has been adjusted.

 A “Compression Check Failed” error appears on the screen.

 A “Missing Restrictor” alarm appears during a diagnostic procedure.

 Change the seal pack.

 Rebuild the seal pack.

Before you adjust the seal pack, purge the sample management system to ensure that there is no air in the syringe. Air in the system may cause Alarm Seal Geometry or Alarm Missing Restrictor dialog boxes to (erroneously) appear.

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Sample Treatment

 Always filter sample with 0.2μm or 0.45μm filters before injection.

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Sample Treatment

 Check that the filter type you are using is compatible with the sample solvent.

 Extractable components from the filter may show up as ghost peaks in a run. Incompatible filter types, which may partially dissolve in your solvent, introduce material into a column, which can cause plugging.

 Use the filters which are mentioned in the validated method

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Injector Maintenance

 Purge flow line at least once a day.

 Change purge liquid frequently.

 Never use salt solutions as purge liquid.

 Use septums for sample vial recommended by manufacturer only.

 Septums should not be reused.

(43)

Waste Bottle Maintenance

 Remember to empty waste bottles regularly.

 Do not mix concentrated nitric acid with organic solvents.

 Do not immerse the drain tubing in the waste liquid as this may create back pressure on the flow cell.

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Pre-analysis checks

 Filter mobile phase

 Sonicate the Mobile phase.

 Wait for mobile phase to reach room temperature

 Purge all the flow lines with mobile phase

 Replace mobile phases as necessary

 If the solvent tubing is not completely filled with mobile phase, purge the flow line

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Routine start up

 Dry prime

 Place the solvent reservoirs

 Switch-on the degas

 Wet prime

 Purge injector

 Equilibrating the system

 Conditioning column

 Check for leaks

 Check the pump pressure

 Perform a baseline check

(46)

Empower

 Use your own log in ID for any software.

(47)

Sample set

 Prepare all the solutions viz. blank, system suitability, working standard & Sample solutions as per the method.

 Equilibriate the column before sample set.

 Inject the Bracketing standard to ensure the system condition during the sample run.

 Define the no. of samples to be injected for bracketing and calculation for bracketing standard in the SOP.

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Sample set

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Sample set

 For linearity include the amounts during the preparation of sample set method

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System failures

 If HPLC / GC system fails during analysis due to  System over pressure

 Communication error

 Failure of system suitability  Peak splitting

 Lost prime error

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System failures

Define the procedure to record Lab incidents.

Record the incident as per defined procedure.

Process all the injections including the

disregarded sets and enclose with the Raw data.

Investigate the root cause for the sample set

failure.

Rectify the problem, document the reason for

failure.

Repeat complete sample set of injections in case

of 1 injection failure of Assay / dissolution / UOD.

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 A chromatogram is a series of detector responses, sampled uniformly across a length of time. The elution of a compound results in a characteristic chromatographic peak profile.

Integration is the process of calculating an area that is bounded in part or in whole by a curved line. The goal of chromatographic peak integration is to obtain retention times, heights, and areas of these peaks.

 Peak integration uses two key algorithms: one that detects peaks and one that determines their

(53)

Processing

Processing is the manipulation of data to determine the identities and/or amounts of separated components. It most often involves integrating chromatographic peaks to calibrate standards and generate a calibration curve, and to quantitate the source components.

Processing methods define how Empower detects, integrates, calibrates, and quantitates unprocessed, raw data from a 2D channel or a 2D-derived channel.

In Review, you start with unprocessed data acquired from a known standard (Channels). You then create a multipoint calibration curve by using a range of standard concentrations. Adding a processing method to a method set allows the software to process raw data while it is being acquired.

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Integration

 Do not integrate any peak manually.

 Integrate all the sample sets batch wise.

 Always use same processing method for processing of blank, standard & sample chromatograms in case of Assay & dissolution tests.

 Verify the processing parameters like  threshold,

 width,

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Integration

 From the sample set, process the complete set.

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Integration

 Integrate all the injections including set failures.

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Re-integration

 Do not re-integrate the chromatograms without documenting.

 Document reason for reintegration.

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Post analysis check

To remove buffered mobile phase from the fluidic path of the Separations Module:

 Replace the buffered mobile phase with Milli-Q water and wet prime the system for 10 minutes at 3 mL/min.

 Flush the system with Milli Q water & solvent after use to prevent salt deposition & precipitation of crystals & microbial growth.

 Perform three injector purge cycles to ensure that the sample loop is clean.

(59)

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