Amtek Group Presentation (1)

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AMTEK

Group Presentation

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USD 800 million global automotive components manufacturer

34 manufacturing facilities across North America, Europe & Asia

Global auto components supplier with proven capabilities in

Forging

Iron Casting & Ductile

Aluminium Casting and Gravity

Machining and Sub-Assembly

Extensive product portfolio with a range of highly engineered components

Preferred OEM supplier for:

Motorcycles

Passenger cars

Light Commercial Vehicles

Heavy Commercial Vehicles

Agricultural Equipment

Heavy Earth Moving Equipment

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Vision Mission Values

To be the most preferred and reliable

provider of products & services with a

commitment to leadership and technological

excellence

Creating value for all its stakeholders via

innovation & timely supply of quality products

at a competitive price

Provide high value environmental friendly

products & services

Value creation through global benchmarking

Setting standards of excellence and

maintaining ethical standards

Customer focus

Openness, fairness and trust

Commitment to excellence

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Amtek Auto Ltd Smith Jones Inc Amtek Investments U.S.A Inc Amtek Investments (UK) Ltd Ahmednagar Forgings Ltd Amtek Tekfor Automotive Ltd (JV) Amtek Siccardi India Ltd Zelter GMBH GWK Amtek Ltd Amtek Tech & Solutions Ltd Benda Amtek Ltd Amtek Aluminum Castings Ltd MPT Amtek Automotive (India) Ltd (JV) Amtek Deutschland GMBH Amtek Gears Inc Amtek VCST Powertrain India Pvt Ltd JV) Amtek India Ltd Amtek Industries Ltd (UK) Sigmacast Ltd

Europe USA Asia

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History

1987 1993 1996 1997 1998 1999

2001 2002 2003 2004 2005 2006 2007

Greenfield Machining facility, Sohna (India)

Greenfield Forging facility, Gurgaon (India)

Greenfield Machining facility, Gurgaon (India)

Benda Amtek Ltd, Gurgaon (India) (JV with Benda Kogyo for Flywheel Ring Gear manufacturing)

Greenfield Machining facility,Gurgaon (India)

Amtek Siccardi, Manesar (India) (JV with Ateliers de Siccardi for Crankshaft manufacturing) » Acquired Wesman

Halverscheidt Forgings,Bhopal (India) » Acquired Indsil Auto components,

Coimbatore (India)

» Acquired Midwest Mfg (USA)

» Acquired Ahmednagar Forgings Ltd,Pune (India) » Greenfield Iron Casting facility, Bhiwadi

(India)

» Acquired GWK Group Ltd (UK) » Acquired Lloyds Brierly

Hill Ltd (UK)

» Acquired Sigmacast Iron, Tipton (UK) » Greenfield Ring Gear

facility Amtek Gears Inc, Bay City(USA)

» Acquired assets of

Hallberg Guss Aluminum (UK) » Acquired Zelter GmbH (Germany)

» Amtek Tekfor Automotive Ltd,Dharuhera (India) (JV with Neumayer Tekfor for manufacturing Fractured Connecting Rod Modules) » Acquired assets of Amforge Ltd (India) (JV with Magna Powertrain for

manufacturing Two Piece Flex Plates) » Greenfield Aluminum HPDC facility,

Pune (India)

» Acquired Ikeil Metals Pvt Ltd (India)

» Greenfield Machining facility, Pune (India) » Amtek VCST Powertrain India Pvt Ltd (India) (JV with VCST for manufacturing of Gears & Shafts)

Inorganic Growth

Legend

Organic Growth

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UNITED STATES

Stanberry Kellogg Bay City

UNITED KINGDOM

Bourne Coventry Letchworth Tipton

GERMANY

Hennef (2)

INDIA

Baddi(3) Bangalore Bhiwadi(2) Bhopal Coimbatore Dharuhera(4) Gurgaon(4) Manesar(2) Pune(5) Sohna Suyaan

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Operating Structure

Amtek Iron

Casting Division

(AICD)

Amtek Ring

Gear Division

(ARGD)

Amtek Forging

Division

(AFD)

Amtek Automotive Machining

Division (AAMD)

Amtek Aluminum

Casting Division

(AACD)

Amtek JV’s

(JV's)

Amtek

Centre of Excellence

(ACE)

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Amtek Forging Division (AFD) Amtek Iron Casting Division (AICD) Amtek Aluminum Casting Division (AACD) Amtek Automotive Machining Division (AAMD)

Amtek Ring Gear Division (ARGD) Amtek JVs (JVs) INDIA Bhiwadi Bhiwadi- Diamond Coimbatore UK Tipton INDIA Ranjangaon- Blackberry UK Bourne INDIA Amtek Tekfor (JV) Amtek VCST (JV) Baddi (2) Bangalore Dharuhera4-Vision Gurgaon 2 Gurgaon3-Aizen Gurgaon4-Benda Manesar1 Manesar2- Siccardi MPT Magna (JV) Sanaswadi- Saphire Sohna Suyaan GERMANY Hennef (2) UK Coventry Letchworth INDIA Dharuhera- Vision Gurgaon- Benda USA Bay City Kellogg Stanberry INDIA Ahmednagar Baddi Bhopal Chakan Dharuhera Gurgaon Kuruli INDIA

Amtek Tekfor Automotive Ltd MPT Amtek Automotive (India) Ltd Amtek VCST Powertrain Pvt Ltd Amtek Centre of Excellence (ACE) INDIA Manesar INDIA Pune Singur INDIA Coimbatore New sites INDIA Gurgaon Pune INDIA Dharuhera Singur

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Highlights

» Precision hot forging of small, medium & large size components

» Product & process design capabilities of design with forging simulation

software DEFORM

» Tooling design & manufacturing with CAD,CAE,CAM by machining input

through DNC & CNC

» All plants with in house facilities for continuous Hardening & Tempering

Indicative Product Range

» Connecting Rods & Caps » Propeller Fork Shafts » Crankshafts » Sector Gears & Shafts » Camshafts » Spiders

» Forks and Levers » Steering Levers » Front Impact Beams Drive-shafts » Steering Parts

» Hubs and Flanges » Transmission Components » Pistons » Truck Steering Geared » » » » Shafts

Amtek Forging Division (AFD)

Operating Unit Product Range Equipments

Ahmednagar 0.2Kg - 5Kg (Hot Forgings) 1-3T Power Hammers Baddi 0.2Kg - 50Kg (Hot Forgings) 1-5T Power Hammers Bhopal 0.2Kg - 6Kg

(Hot Extrusion Forgings)

750-1000T High Energy Screw Presses

Chakan 3Kg - 150Kg

(Hot Forgings)

3-10T Power Hammers, 4”-6” Upsetters

Gurgaon 0.2Kg - 2.5Kg (Hot Forgings) 400-1600T Forging Presses Kuruli 0.2Kg - 150Kg (Hot Forgings) 700-6000T Forging Presses Dharuhera Ready by Oct 2007 Upto 50 kg (Hot Forgings) 4000-6000T Forging Presses

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Product Pictures

Amtek Forging Division (AFD)

Kuruli

Facility Pictures

Baddi

Shaft & Piston

Camshafts

Connecting rods

Rear Axle components

Hubs & Shafts

Crown Wheel & Pinion

Chakan

Ahmednagar

Flange Yoke

Stub Axle

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Highlights

» Manufacturer of safety critical items like brake callipers and anchor

brackets in nodular iron for passenger cars

» Very thin walled modular casting weighing from 0.2 kg to 8kg

» Availability of High pressure moulding line from HWS and George Fischer

Disa

Indicative Product Range

» Bell Housings » Trumpet Casings

» Brake Carriers & Callipers

» Turbocharger Housings

» Camshafts » Cylinder Blocks

» Flywheels/Flywheel Housing » Cylinder Heads

» Intake and Exhaust Manifolds

» Linkshafts» Transmission Housings

Amtek Iron Casting Division (AICD)

Operating Unit

Product Range

Equipments

Tipton

1Kg - 30Kg

2013 Disa Matic line

Bhiwadi

7Kg - 200Kg

HWS High Pressure Moulding Line

Box Size 1200X1050X400/400 mm

George Fischer High Pressure Moulding line

Box Size 900X700X300/300 mm

Coimbatore

0.2Kg - 8Kg

Arpa 450 & 900-Box Size 400X500X120/200 mm

Bhiwadi- Diamond

1kg - 40 Kg

2110 Disamatic lines (2 nos)

2013 Disamatic lines (2 nos)

2070 Disamatic lines (1 no)

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Amtek Iron Casting Division (AICD)

Product Pictures

Facility Pictures

Sigmacast

Bhiwadi

Gear Box Housing

Cylinder

Block

FD Cover

PTO Casting

Knuckle

Gear housing Cover

Bracket

Exhaust Manifold

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Highlights

» In house engineering expertise in tool design and manufacturing upto

2500 t

» Most advanced casting processes and machining techniques resulting in

robust products of the highest quality

» Bell Housings » Trumpet Casings » Brake Carriers & Calipers » Turbocharger Housings » Camshafts

» Flywheels/Flywheel Housing » Intake and Exhaust Manifolds » Link shafts

Amtek Aluminum Casting Division (AACD)

Ranjangaon- Blackberry HPDC- 0.3Kg - 20Kg

GDC- 0.5Kg - 4Kg

HPDC machines ranging from 420 t – 2500 t GDC - Tilt Pouring Machines

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HPDC

GDC

Amtek Aluminum Casting Division (AACD)

Lion Sump

Transmission Case

Surge Tank

_{Adaptor Intake Manifold}

_{Throttle Elbow}

Clutch Case

Facility Pictures

Ranjangaon

Bourne

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Highlights

» Complex machining facilities available for variety of Powertrain & Suspension Chassis components

» Units with capabilities of sub assemblies & module supplies to various vehicle

» State-of- the-art facilities for producing Connecting rods & Crankshafts

» Aluminum Case Housings » Flywheel Housing & Assemblies » Bridge Fork Assemblies » Front & Rear Axles

» Connecting Rods » Front Axle Beams » Crankshaft s » Hubs

» Engine Bearing Ladders » Hydraulic Bodies » Exhaust Manifolds » Ladder Frames

Amtek Automotive Machining Division (AAMD)

Amtek Tekfor Fractured Connecting Rods Cracking machines and World class measuring equipments

Amtek VCST Gears & Shafts Modern Gear manufacturing with Heat treatment facility

Baddi Flywheel machining, Stem Assembly , Crown Wheel & Pinion VMCs, VTCs, CNC Lathes, Gear Manufacturing Machines

Bangalore Connecting Rods VMCs, CNC Lathes

Coventry Knuckles, Hubs, Ladder Frames, Suspension Parts CNCs, Turning Centre, SPMs, Automatic Robotised Lines

Dharuhera Vision

Flywheel Assembly, Wheel Bearing Carrier, Brake Piston, Flywheel Housings & Complex Castings

A-71 Makino HMC’s, Turning Centres, VMC, Hydraulic Presses, Automatic Balancers, CMM and other Quality Equipment

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Amtek Automotive Machining Division (AAMD)

Gurgaon Pivot Arms, Bridge Forks, Spindle SPMs, VMCs, Turning Centres, CNC Lathes

Gurgaon Aizen

Connecting Rods Bolt hole Transfer machine, Broaching machines, Grinders

Gurgaon (JV) Benda Amtek

Ring Gears Rollers, Welders, Hobbers, Normalisers, CNCs & VMCs

Hennef Turbocharger Housings Chiron, VMCs

Letchworth Hubs, Brake Discs, Axle Assemblies, Brake Lines CNCs, Turning Centre, SPMs, Automatic Robotised lines

Manesar Wheel Hubs, Connecting rods, Knuckles VMCs, CNC Turning Centre, Grinders, Broachers

Manesar (JV) Siccardi

Crankshafts upto 6 cylinder VMCs & HMCs, Oil Hole SPM, Induction Hardeners, Tempering, CNCs, Crankshaft polishers, Tape Finishers machines

MPT Magna (JV) 2 piece Flexplate Ring Gear Line, Flexplate Line & world class measuring

Sanaswadi- Saphire Real Axle Arms, Crankshafts Machining lines for Crankshafts, Front Axle Beams, Sub axles & Assemblies

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Amtek Automotive Machining Division (AAMD)

Operating Unit

Product Range

Equipments

Sohna

Connecting rods, Aluminium Casings, Kick Assemblies

Double Disc Grinders, Drillers, Hydraulic Presses,

CMM, DMCs, Turning Centres

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Product Pictures

Amtek Automotive Machining Division (AAMD)

Ladder Frame

Manifolds

Bearing Cover

Strut Assembly

Turbocharger Housing

Corner Module Assembly

Camshaft

Connecting Rod

Crankshaft

Facility Pictures

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Highlights

» Significant presence near the OEM’s in India & abroad

» Units specialised with wide range of Ring Gears for passenger

cars, trucks, buses, tractors & stationary engines

» All units adopt the TQM approach on quality with participation of all

members

Indicative Product Range

» Flexplate Assemblies

» Flywheel Assemblies

» Rolled Rings

» Starter Ring Gears

Amtek Ring Gear Division (ARGD)

Operating Unit

Product Range

Equipments

Kellogg

OD:190.5 mm - 533.4 mm,

Wt: 0.4Kg - 9.9Kg

Rollers, Welders,Turning Centers, Hobbers, Tooth Chamfers,

Heat Treatment, Grotness or Expanders

Stanberry

OD: Upto 431.8 mm,

Wt: Upto 11.3 Kg

Presses, Welders and Balancing machines

Dharuhera

Vision

OD: 225 mm - 510 mm,

ID: 200 mm - 460 mm,

Wt: 0.5 Kg – 6.0Kg

Rollers, Welders, Hobbers, Normalisers, Induction Hardening,

Balancers & Tempering machines, Expanders etc.

Gurgaon

Benda

OD: 170 mm - 550 mm,

Wt 0.5 Kg – 6.0Kg

Rollers, Welders, Hobbers, Normalisers, Hydraulic Presses,

Turners, Induction Hardening and Tempering

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Product Pictures

Amtek Ring Gear Division (ARGD)

Ring Gear

Flexplate

Facility Pictures

Benda

Kellogg

Ring Gear

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Design Capabilities

3D Modeling, 2D Drawing Creation, Finite Element Analysis, Physical Testing,

Process Simulation, Tooling design, Assembly, CAM & Product Data Management

Design Software's

Ideas C3P, Pro-Engineer, Unigraphics,

Catia, AutoCAD, Magma, Pro-CAST

and Deform

Communications

One of the most important parts of the design process

is the fast and secure Data Exchange. We have a

dedicated team of experts in our IS Department.

We currently use the following means to transfer data.

»

Metaphase

»

Internet – FDX / Auto Web

»

Secure FTP

»

Physical Media

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Amtek partner with Wipro(India) & Symbois(UK) for implementation of Lean & Six Sigma projects

UK programme started in Year 2005

India programme started in May 2006

Full time Black Belts

Active Projects at all Lean Six Sigma Plants

Corporate Strategy emphasis on Global Lean Six Sigma deployment by 2008

Waste Elimination

Work Concentration

Process Flow Rationalisation

DMAIC Process

(Define, Measure, Analyse, Improve,

Control)

Variation Reduction

Scrap Rework Elimination

Process Control

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Joint Venture

Amtek

Joint Venture

Amtek Tekfor Automotive Ltd, Dharuhera (India)

Amtek brings a global customer base and local market knowledge to the table

Tekfor is the market leader in Fracture Split Technology Alliance will bring world class technological edge for

manufacturing of Fractured Connecting Rod Modules for Diesel Engines

Amtek is front runner in Indian Auto Component Industry with worlds largest manufacturing of Ring Gear Flywheel Assembly Magna is world market leader in One and Two Piece Flex plate

assembly

Alliance will result in manufacturing of quality Two Piece Flex Plate Assembly at lower costs for worldwide sales

MPT Amtek Automotive (India) Ltd

Amtek VCST

Amtek has got local management skills & Indian market reach VCST will bring gear manufacturing technology & worldwide

market

Alliance focus on manufacture of Gears and Shafts for automotive on and off road applications

Technical Collaboration

Ateliers de Siccardi (France)

Technical collaboration for Crankshaft Technology

Manufacture of machined Crankshafts, Steering Knuckles and Flywheel Housings for LCVs and Farm Tractors

Aizen Limited, Japan

Technical colloboration for Connecting Rod Assemblies Access to global technology

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Niche Products

RING GEARS

FLYWHEEL-RINGS GEARS & ASSEMBALIES

TURBOCHARGER FLYWHEEL HOUSING

CONNECTING RODS

CYLINDER BLOCKS

FLEXPLATES

HUBS FORGING & MACHINING

CRANKSHAFTS

CYLINDER HEADS

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Quality

Existing plants qualified with TS16949/ISO14001

Worldwide Quality and Environmental standards

Implementation of TS16949/ISO14001 in all new Amtek Units

Amtek Business Excellence Programme (ABEP) into all areas of the group

Ongoing development of Supply Chain network using a Supplier Technical Assistance (STA)

group

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2/3

Wheelers

Passenger

Cars

Light

Commercial

Vehicle

High

Commercial

Vehicle

Engine

Manufacturers

Tier 1

INDIA General Motors Hindustan Motors Hyundai Isuzu Diesel Mahindra & Mahindra Maruti Suzuki Tata Motors OVERSEAS Aston Martin BMW Ford General Motors Jaguar Land Rover Saab INDIA Tata Motors Eicher Motors INDIA Ashok Leyland Tata Motors OVERSEAS Davis Industries Scania INDIA Cummins Greaves Lombardini Simpson Perkins Engine OVERSEAS Briggs&Stratton Perkins Engine INDIA

Bajaj Auto Limited Hero Honda Honda Scooters Kawasaki LML Limited Yamaha Motors TVS Suzuki Motors INDIA Avtec Cummins Fairfield Musashi AutoPart Piaggio Sanden Corp Tallent Engineering Unimotion Gears OVERSEAS Cummins Ketlon Machining Luk Industries MDM Mulhoff Tallent Engineering Unimotion Gears Dana Italia Dalco Machining

Tractors

INDIA CNH Global Escorts International Tractors John Deere Eicher

Others

INDIA

GE- Electro Motive Division Indian railways LG Electronics Magna Ordinance Factories Tecumseh