Training the easy way.

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Lenze Training Catalogue for the UK

Training the

easy way.

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Introduction

Tailored training for the UK. ---3

Training that gives you freedom. ---4

Terms of training ---5

Training Programmes Start-up training Inverter Drives 8400 start-up ---6

Servo Drives 9400 start-up ---6

Controller-based automation start-up --- 7

Commissioning and application training Inverter Drives 8400 ---8

Servo Drives 9400 --- 8

Servo Drives 9400: Application Electronic CAM Profiler --- 9

Servo Drives 9400: Servo PLC --- 9

Servo Drives 9400: Safety Engineering --- 10

PLC Designer Introduction --- 10

Motion Control --- 11

FAST Application Software --- 11

VisiWinNet® Smart Introduction --- 12

FAST Application Template OMAC --- 12

PLC Designer OOP --- 13

Fieldbus Basics --- 13

Service and general training Inverter Drives 8400 --- 14

Servo Drives 9400 --- 14

Controller-based Automation --- 15

Drive Solution Designer--- 15

Contents

Inverter drives 8400

Training modules are available for start-up, commissioning & application, and service training. These cover the use of L-force Engineer software

Servo drives 9400

Additional modules for the 9400 servo series cover CAM profiler software, the Servo PLC variant and the modular safety options.

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Lenze offers you tailored training to suit your needs delivered by our experienced engineer. Courses are supported with full documentation and successful participants are awarded a certificate of competence.

Standard training modules are set for three target groups:

- Start-up training to introduce products, solutions and systems.

- Commissioning and application training to speed up the design and build process - Service training giving practical knowledge that keeps your machine running

You can choose from the standard modules or we are happy to mix and match a customised training for your par-ticular requirements. Dates and venues are also flexible, please discuss your needs with our trainers.

The benefits for you: Time savings

Every second counts, so learn about what you can achieve with our products in short, module-type sessions. They will enable you to focus on the thing that is really important: how to implement your project quickly and efficiently.

Variety

Always the right kind of training: our very diverse range of training is geared towards your engineering process.

Expertise

Hands-on learning experience: all our courses are practical, application-based and taught by experienced trainers. You will find it easy to integrate what you learn into your day-to-day work, straight away.

Proximity

Take part in the training you need when it suits you best: we offer our courses in our Bedford offices. In many cases the courses can be run at your site. Also you can take the standard training modules at our headquarters in Germany.

The right training for any task

Controllers & drive software

Available modules include motion control, PLC Designer, VisiWinNET visualisation software and the FAST application software.

Drive Solution Designer

DSD software enables the process of opti-mised drive sizing for simple and complex multi-axis applications

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Training that gives you freedom

We are with you in all 5 phases of your engineering process, helping you to create the perfect solution for your machine tasks. This gives you freedom for what is most important: your ideas.

1. Developing ideas

Are you looking to build the best machine possible and already have some initial ideas? Then get together with us to prepare a design outline, from small and innovative details all the way to completely new machine ideas. Working together, we will develop an intelligent and sustaina-ble concept that is perfectly aligned with your specifi c requirements.

2. Drafting concepts

We see welcome challenges set by your machine requirements, supporting you with our indepth expertise and providing valuable im-petus for your innovations. We take an overview of the individual motion and control functions here and draw up consistent, future oriented drive and automation solutions for you - keeping everything as easy as possible whilst matching all your requirements.

3. Implementing solutions

Our easy formula for satisfi ed customers is to establish an ac-tive partnership with fast decision making processes and an individu-ally tailored offer. Here we bring in application knowledge and powerful software tools for dimensioning that make your project run faster.

4. Manufacturing machines

As one of the few full-range provid-ers in the market, we can provide you with precisely those products that you actually need for any machine task - no more and no less. Our L-force product porfolio, a consistent platform for implementing drive and automation tasks, is invaluable in this respect.

5. Ensuring productivity

Productivity and reliability for new output peaks on a daily basis - these are our key success factors for your machine. After delivery we offer you service support, on site if you need it, to ensure continued safe operation. The primary focus here is on techni-cal support, based on the excellent application expertise of our highly-skilled and knowledgeable team.

The Lenze Training Programme

We offer training that is developed to suit all phases of your machine life-cycle.

1 2

3 4 5

Developing ideas & drafting concepts

Start-up training for the:

• Design engineer • Project planner • Application engineer • Programmer

1 2

3 4

5 Implementing solutions & manufacturing

Commissioning and application training for the:

• Design engineer

• Project planner • Application engineer • Programmer

• Commissioning engineer

Service training for the:

• Maintenance engineer • Commissioning engineer

The ideal choice right from the start: our one-day start-up training courses give you a quick and very practical introduction to what our products, solutions and systems can do for you. Knowing this will make it easy for you to make the best choices when you implement your machine concept.

Getting your machine operating quickly: technical expertise is essential for suc-cessfully implementing your ideas. In our commissioning and application training for systems you will get to know our products and software in more detail – for seamless application and smooth operation.

Safeguarding operation in the long term: our service training will equip you with the practical knowledge you need for reliable machine diagnostics and rapid trou-bleshooting. And for the worst-case scenario, you will learn how to replace faulty elements quickly and make your machine ready for operation once again.

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Terms of training

Registration and participation conditions, fees Training Schedule:

We operate a flexible training schedule - course dates are usually set to meet customer requirements. Please con-tact us to discuss your needs at [email protected]

Fees

The fee for training courses is £400 per day and participant. The fee covers participation in the training, provision of comprehensive training documentation on a USB stick, as well as the training apparatus, a participation certificate, drinks during breaks and lunch.

In some cases we are able to run the training course in your premises. In that case travel expenses for the trainer will apply. Please discuss your requirements with us.

Portable drive demonstration cases may be available for customers use at a fee of £60 per week.

Registration

Please register your training requirement by initially sending an email to [email protected] or telephone Sian Canzano on 01234 753240.

Once we have received your registration, we will send you a written confirmation of your participation.

You will then receive the final invitation to the training with all the relevant details four weeks prior to the start of the respective course. We can assist you with hotel reservations.

Cancellation

Participants may cancel up to four weeks before the start of training at no cost. Any cancellations made after this deadline will be charged at half the regular fee for attending the respective course. It is also possible to nominate a substitute participant at no extra cost.

Copyright

Training documents may not be duplicated or distributed to third parties without written permission.

Liability

Lenze reserves the right to cancel training sessions in the event that an insufficient number of participants register for the training in question or for other reasons. Lenze also reserves the right to change the dates and times of train-ing sessions. However, in such cases we will always offer you alternative times/dates.

Lenze does not accept any liability

• for information provided during the training sessions

• for any damage or consequential damage that may result from the training sessions

Safety instructions

Participants are required to comply with the safety instructions provided for them at each laboratory workstation.

Training times

All of our training sessions start at around 9.00 am and end at around 4.30 pm.

Training venues

Normally training courses are run at our Bedford offices: Lenze Ltd

Fraser Road

Bedford MK44 3WH

You can also opt to take the same training courses at our headquarters in Germany. Lenze SE

Hans-Lenze-Strasse 1 31855 Aerzen, Germany

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Start-up training

Inverter Drives 8400 start-up

Target group: Machine and system manufacturers

Decision makers and staff members, for example from the areas of electrical engineering/design, drive technology and project planning, who are keen to gain an overview of the Inverter Drives 8400 and some initial experience of their own.

Objective

To obtain an overview of the technology and functionality of the Inverter Drives 8400. In guided and supported exercises on our training equipment, you will gain some initial practical experience in applying the Lenze engineering software.

Training content

• System overview: scaling, drive structure, functionality • Commissioning with the keypad

• Setting parameters with the Engineer software • Options for implementing applications

• Performing diagnostics with the EASY Starter software

Duration: 1 day

Servo Drives 9400 start-up

Decision makers and staff members, for example from the areas of electrical engineering/design, drive technology and project planning, who are keen to gain an overview of the Inverter Drives 8400 and some initial experience of their own.

Objective

To obtain an overview of the technology and functionality of the Servo Drives 9400. In guided and supported exercises on our training equipment, you will gain some initial practical experience in applying the Lenze engineering software.

• System overview: scaling, drive structure, functionality • Working with the Engineer software

• Options for implementing applications • Incorporating controller and safety functions

• Performing diagnostics with the EASY Starter software

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Controller-based automation start-up

Decision makers and staff members, for example from the areas of automa-tion, electrical engineering/design, drive technology and project planning, who are keen to gain an overview of our controller-based system and some initial experience of their own.

Start-up training

Objective

To familiarise yourself with Lenze’s controller-based system

• System presentation/introduction to the 3200 C controller, i700 servo inverters, EtherCAT, • Lenze Motion Control, FAST Application Software with technology modules and Application

Tem-plate

• Introduction to controller-based automation

• Hardware: 3200 C controller, p500 panel controller, I/O System 1000 and i700 servo inverters • Brief introduction to PLC Designer and EtherCAT fieldbus

• PLCopen motion blocks

• Lenze Motion Control with the AxisBasicControl functional block and i700 sample application • Introduction to the Lenze FAST application software

• Technology modules, scalability and licence model • Example: “Electrical Shaft” technology module

• Application Template and software structuring outlook

• Brief introduction to Lenze visualisation with VisiWinNET® Smart

• Practical presentation on how to use the system, based on the example of a machine application

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Inverter Drives 8400

Staff members from the fields of • Electrical engineering/design • Project planning

• Machine application • Commissioning

Objective

The participants will be capable of commissioning the Inverter Drives 8400 independently and adapting applica-tions to their own requirements. They will also learn about the functionalities and control characteristics.

• Presentation of the Inverter Drives 8400

• Commissioning and diagnostics using the keypad and the Engineer software • Creating projects, implementing applications

• Guide to using the function block editor and oscilloscope • Operating modes with and without encoder feedback

• Pre-made applications for speed-controlled and position-controlled drives (speed actuating drive, table posi-tioningConnecting fieldbuses

• Practical exercises on the training equipment

Duration: 2 days

Servo Drives 9400

Objective

The participants will be capable of independently configuring the Servo Drives 9400, implementing applications and starting up the system. They will also gain comprehensive knowledge of how to oper-ate Lenze’s Engineer engineering software.

• Presentation of the Servo Drives 9400 • Project planning, installation and operation

• Commissioning and adapting pre-made applications

• Parameter setting, diagnostics and error correction using the keypad and Engineer • Basic drive functions and modes of motor operation

• Creating and configuring own applications using the function block editor

• Integrating the Servo Drives 9400 into CAN networks and configuring multi-axis applications • The basics of positioning technology and resolving positioning tasks

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Servo Drives 9400: Application Electronic CAM Profiler

Objective

The participants will be capable of independently configuring the Servo Drives 9400 with the application Electronic CAM Profiler, implementing applications and starting up the system. They will also gain application oriented knowledge of how to effectively operate Lenze’s Engineer engineering software.

Prerequisite for attending this training:

• Participation in the training “Servo Drives 9400, Commissioning and Application”.

• Basics of CAM-technology

• Application examples about “CAM-technology” • Introduction to the application “CAM-profiler” • Usage of different CAM profiler functionalities

• Additional parameterisation and configuration of the application with the Engineer Software • Practical exercises on the training equipment

Commissioning and application training

Servo Drives 9400: Servo PLC

Alongside the functionality of a servo inverter, the 9400 Servo PLC also offers the properties of a PLC that can be programmed using the industry standard IEC 61131-3. This training is aimed at persons who need to be able to configure and program 9400 Servo PLCs.

Objective

During the training, the participants will familiarise themselves with the application options of the 9400 Servo PLC. The participants will then be able to program and commission the 9400 Servo PLC using the PLC Designer programming environment.

Prerequisites for attending this training:

• Detailed knowledge of how to use the Servo Drives 9400 HighLine

• Programming knowledge in line with IEC 61131-3 or comprehensive experience in the field of PLC programming

• Overview of the hardware and software structure of the 9400 Servo PLC

• Presentation and application of the Engineer and PLC Designer software products • Diagnostics options

• CANopen fieldbus communication

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Servo Drives 9400: Safety Engineering

This training is aimed at persons from the fields of project planning, electronics development, application and commissioning, who wish to use the safety modules of the Servo Drives 9400, integrate them into their machines and systems and adapt them to their applications.

Objective

The participants will be capable of configuring the Servo Drives 9400 independently with safety modules, imple-menting applications, commissioning the systems and ensuring service.

This training builds on the “Servo Drives 9400: Commissioning & Application” course.

• System presentation/introduction to the SM100 and SM301 safety modules • Background information on safety engineering

• Parameter setting and configuration • Commissioning, diagnostics and service • Practical exercises on the training equipment

PLC Designer Introduction

Introduction to PLC Designer and IEC 61131-3 programming

This training is aimed at persons from the fields of development, application, commissioning and service, who are keen to work with

PLC-Designer V3 and gain some basic knowledge of IEC61131-3 programming.

Objective

The participants will gain technical knowledge on how to apply, program, commission and use the diagnostics options of PLC Designer. They will learn the basics of how to use this product and perform IEC61131-3 programming.

• Introduction to controller 3200 C and p500 and the I/O System 1000 • Structure of PLC Designer V3

• Standard project with I/O mapping, connecting to the controller • Project settings/-download, boot project, source code up-/download • Using libraries and the device repository

• Presentation of variable & data types, POUs (program, function block, function), tasks, persistent & retain varia-bles

• Using monitoring, variable forces, overwriting, trace, text list, logbook

• Introduction to IEC61131-3 programming languages, focusing on the FUP languages and structured text • Using basic data structures

• Introduction to visualisation with the PLC Designer • Practical exercises on the training equipment

Duration: 1 day

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Motion Control

Introduction to controller-based Motion with the i700 servo inverter

This training is aimed at persons from the fields of development and application, who integrate automation systems with the i700 servo inverters and 3200 C or p500 controllers into their machines and systems and create motion applications.

Objective

The “Motion Control” training is an engineering-oriented system and application training course. The partici-pants will gain basic knowledge of how to test, evaluate and implement applications. The training creates the basis for participants to independently extend their system knowledge within the scope of projects.

Note

Participants should ideally complete the “ PLC Designer Introduction” training module to ensure that they have the necessary knowledge before attending this course.

• Introduction to 3200 C and p500 controllers, I/O System 1000, controller-based motion & PLC Designer • Introduction, configuration, commissioning of i700 servo inverters, SoftMotion and EtherCAT fieldbus • PLCopen blocks, motion and visualisation projects

• Positioning with the FB-AxisBasicControl and “Application Sample i700” • The PLCopen motion functions: homing, electrical shaft, cam and brake • Lenze touch probe function blocks

• Drive and motion operating modes (csp, csv, cst)

• Applying a virtual axis / Practical exercises on the training equipment

FAST Application Software

Introduction to controller-based FAST Application Software with i700 servo

This training is aimed at persons from the fields of development and application, who are keen to integrate their machines and systems from a software perspective and create complex motion applications with technology modules in standardised software and project structures.

Objective

The “FAST Application Software” course focuses on engineering-oriented application training. After completing the training, participants should be

capable of applying the technology modules and the FAST Application Template, as well as

understanding and exploiting their added value in a standardised software and project structure. The training creates the basis for participants to independently extend their knowledge within the scope of projects.

Prerequisite for attending this course:

Participation in the Lenze Motion Control Training

• Introduction to Lenze FAST technology modules

• Technology modules “Electrical Shaft, Virtual Master, FlexCam” • Introduction FAST Application Template:

- Elements and software structure

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VisiWinNET® Smart Introduction

Introduction to Lenze VisiWinNet Smart with the 3200C/p500 controller Target group: Machine and system manufacturers

This training is aimed at persons from the fields of project planning and application, who are keen to program, commission and integrate automation systems with VisiWinNET® Smart into their machines and systems.

Objective

The participants will be capable of independently configuring automation systems using VisiWinNET® Smart, as well as implementing and commissioning basic applications.

• Connection to the controller

• Overview of VisiWinNET® Smart and further product versions • Introduction

- to VisiWinNET® Smart Editor and the Project Wizard - to Form Designer and project configuration

- Defining internal and external (controller) variables and user controls - Creating cross-references and performing troubleshooting

- Managing and switching between multiple languages - Using alarms, trends and formulae

- Using user management and logbook functions • Creating a basic visualisation application • Practical exercises on the training equipment

Duration: 1.5 days

FAST Application Template OMAC

The training is aimed at persons from the fields of development and application, who are keen to integrate their machines and systems from a software perspective and to use standardised software and project structures, as well as defined Application Templates.

Objective

The “FAST Application Template OMAC” training is software-oriented application training. After completing the training, participants should be capable of using the Lenze FAST Application Template OMAC with its software pro-ject structures and functionalities and also understand the added value associated with this.

The training creates the basis for participants to independently extend their system knowledge within the scope of projects.

Participation in the training PLC Designer Introduction

• Introduction to the FAST Application Template OMAC - Elements and software structure

- Machine modules and applications, communication, state machine, error handling and mechanisms during engagement/disengagement

• Visualisation, diagnostics, handling

Duration: 1 day

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PLC Designer OOP

Introduction of OOP/Object oriented programming of PLC Designer

Target group: Machine and system manufacturer

This training is aimed at persons from the fields of development, application, commissioning and service, who are keen to program with the PLC Designer and to use the object oriented programming.

Objective

The participants will gain basic knowledge of object oriented programming with the PLC Designer by usage of data structures defined by the user.

Participation in the training PLC Designer Introduction

• Introduction at object oriented programming - Methods, Properties, Inheritance, Interfaces - Data structures defined by the user

Duration: 1.5 days

Fieldbus Basics

Basics of fieldbuses with examples of Profibus-DP, CANopen, ProfiNet und EtherCAT

The training is aimed at persons from the fields of development, application, commissioning and servicing, who would like to learn about basics, projecting and application of fieldbus systems.

Objective

The participants are able to project, commission and to diagnose the fieldbus systems.

• Brief introduction to the background of fieldbus technology • Technology of field bus systems

• Commissioning and diagnostics of fieldbus systems • Practical exercises on the training equipment

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Inverter Drives 8400

The “Inverter Drives 8400: Service” training is aimed at persons from the fields of operation, maintenance and servicing.

Objective

In this training course, participants will learn the basics of installing and servicing the Inverter Drives 8400. They will gain technical knowledge on

• Diagnostics and eliminating malfunctions (troubleshooting)

• Using the keypad, EASY Starter and additional service engineering tools

• Accessing parameters and exporting status information to the Inverter Drives 8400 using the keypad

• Diagnostics with the EASY Starter and Engineer software packages (device statuses, error responses, logbook, trend, data logger, oscilloscope)

• Commissioning specified user parameter settings • Steps for complete data backup

• Service case “Drive replacement”

• Useful information on installation and operation • Practical exercises on the training equipment

Duration: 1 day

Servo Drives 9400

Target group: Machine operators and machine and system manufacturers

This training is aimed at persons from the fields of operation, maintenance and servicing.

Objective

In this training course, participants will learn the basics of how to install and service the Servo Drives 9400. They will gain technical knowledge on

• Diagnostics and eliminating malfunctions (troubleshooting) on the Servo Drives 9400 • Using the keypad

• Using EASY Starter and Engineer

• Accessing parameters and exporting status information to the Servo Drives 9400 using the keypad • Diagnostics with the EASY Starter (drive statuses, error responses, logbook, service register, trend) • Commissioning pre-made applications

• Steps for complete data backup (e.g. for altered parameter setting in the device) • Service case “Drive replacement”

• Useful information on installation and operation • Checking and optimising the motor control • Practical exercises on the training equipment

Duration: 1 day Service Training

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Controller-based Automation: Service & Commissioning

Service & commissioning of the controllers 3200 C / c300/ p500 / p300 and the servo-inverter i700

Target group: Machine operators

This training is aimed at persons from the fields of commissioning and service.

Objective

In this training course, participants will learn the basics of installing, commissioning, operating and servic-ing the controllers, the servo-inverters i700 and the EtherCAT field bus.

They will gain the technical knowledge necessary for commissioning, parameter setting and eliminating faults on the systems.

Training content day 1 (Target group: Service & commissioning)

• Brief introduction of controller, servo-inverter and EtherCAT • Diagnostics and elimination of errors (focus Easy Starter) • Replacement and backup of the devices

Training content day 2 (Target group: Commissioning)

• Mounting and commissioning of the systems

• Parameterisation, optimisation and advanced diagnostics (focus PLC Designer) • Practical exercises on the training equipment

Service and General Training

Drive Solution Designer

Target group: Designers & project engineers for machinery and systems

Staff at manufacturers of machines/systems that work in the fields of development, project planning or general planning.

Objective

This training offers participants a detailed overview of the software’s functions. Participants will learn how to use the software and then be able to perform dimensioning autonomously for Lenze drive systems.

Equipment

The participants are requested to bring a suitable laptop with them to the training course (operating system: Windows XP, Vista, 7 or 8, minimum 1 GB RAM)

• DSD software (structure and architecture) • The user interface of the DSD

• Preparing projects • Program flow in the DSD • Results and logs

• Motion planning in the DSD • Basic multi-axis designs

• Analysing and optimising designs

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Lenze Ltd

Fraser Rd

Priory Business Park Bedford MK44 3WH Phone: 01234 753200 Fax: 01234 753220 Email: [email protected] www.lenze.com UKTRAINING0115