IGC3 project

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GC3 – The Health and

GC3 – The Health and Safety Practical ApplicationSafety Practical Application Candidate and course

Candidate and course provider declarations:provider declarations: For completion by the candidate:

For completion by the candidate:

I declare that the work submitted for this practical application assessment ie . the completed observation sheets and the report I declare that the work submitted for this practical application assessment ie . the completed observation sheets and the report to management, is my own work.

to management, is my own work. I recognise that contravention of this statement constitutes malpracI recognise that contravention of this statement constitutes malpractice and may result in mytice and may result in my being subject to the

being subject to the penalties set out in penalties set out in the NEBO! "alpractice policythe NEBO! "alpractice policy..

N

Naamme #e #$$rriinntt%% &&IINNOO''..&& i

igngnatatururee ((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ( '

'aattee ))**++))++--)) For completion by a

For completion by a course provider representative e!"! internal practical assessor#:course provider representative e!"! internal practical assessor#:

I declare that the work marked is identical to that received from the candidate.

I declare that the work marked is identical to that received from the candidate. I recognise that contravention of this statementI recognise that contravention of this statement constitutes malpractice and may result in my being subject to

constitutes malpractice and may result in my being subject to the penalties set out ithe penalties set out i n the NEBO! "alpractice policyn the NEBO! "alpractice policy..

Na

Name me #$r#$rinint%t% ((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ( i

'aattee ((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ( For completion by the

For completion by the course provider$s internal practical assessor:course provider$s internal practical assessor:

I decla

I declare that I re that I havhave markee marked this work and am both /ualid this work and am both /ualified and apprfied and approveoved d by NEBOby NEBO! to do ! to do so. so. I recogI recognisnise thate that contravention of this statement constitutes malpractice and may result in my being subject to the penalties set out in the contravention of this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBO! "alpractice policy.

NEBO! "alpractice policy.

Na

Name me #$r#$rinint%t% ((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( ( i

'aattee ((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((( (

%&: This declaration must be completed in full submitted and retained 'ith

%&: This declaration must be completed in full submitted and retained 'ith the candidate$sthe candidate$s script!

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GC3

GC3 – – TH) TH) H)A*TH H)A*TH A%+ A%+ Assessor$Assessor$s s mar,in" mar,in" sheetsheet SAF)T- P.ACT(CA* APP*(CAT(/%

SAF)T- P.ACT(CA* APP*(CAT(/%

'ate

'ate of of practical practical application application Name Name of of assessorassessor 0ourse provider 0ourse provider number number 0ourse provider 0ourse provider name name 

ttuuddeennt t nnuummbbeerr ttuuddeennt t nnaammee

0riteria 0riteria 0a1imum 0a1imum mar,s mar,s available available Assessor$s Assessor$s mar,s a'arded mar,s a'arded %)&/SH %)&/SH moderated moderated mar,s mar,s #if different% #if different% 2

2 Completion of observation sheetsCompletion of observation sheets .

. 

 1ange and number of ha2ards+good practice1ange and number of ha2ards+good practice 22 .

.

-Identification of suitable control measures and Identification of suitable control measures and timescales

timescales 22

4

4 .eport 5 (ntroduction and )1ecutive .eport 5 (ntroduction and )1ecutive SummarySummary -.

-.  

Introduction providing an overview of the

Introduction providing an overview of the chosenchosen area

area 

-. -.

-- E3ecutive summaryE3ecutive summary 

3

3 .eport 5 0ain findin"s of the inspection.eport 5 0ain findin"s of the inspection *.

*.  

4uality of interpretation of findings and clear 4uality of interpretation of findings and clear references to strengths and

references to strengths and weaknessesweaknesses 22 *.

*.

-Identification of possible breaches of international Identification of possible breaches of international standards

standards 

*. *. *

* $ersuasiveness + conciseness + technical content$ersuasiveness + conciseness + technical content 2626 7

7 .eport 5 Conclusions and .ecommendations.eport 5 Conclusions and .ecommendations

. .  

0lear and concise conclusions which are clearly 0lear and concise conclusions which are clearly related to report findings and are effective in related to report findings and are effective in convincing management to take action convincing management to take action

2 2

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.

-1ecommendations which present realistic actions to

improve health and safety in the chosen area 2

T/TA* 0A.8S 266

Outcome: PASS (60% or more) REFER (less than 60%)

'ate assessed (((( + (((( + ((((

5ssessor6s signature (((((((((((((((((((((( 'ate received by course provider (((( + (((( + (((( 'ate received by NEBO!

(if applicable) ((((( + ((((( + (((((

Assessor$s additional comments on the practical application:

ASS)SS)+ &- name in bloc, letters# ((((((((((((((((((((((((((((((((((((((((((((((((( The mar, sheet must be retained by the Course Provider and sent to %)&/SH only if re9uested!

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/%*-%)&/SH 0oderator$s comments:

GC3 – TH) H)A*TH A%+ Candidate$s observation

SAF)T- P.ACT(CA* APP*(CAT(/% sheet

Sheet number: 62 of

Student name: ;inod! ; Student number: 6647<<<=

Place inspected: 0ichelin (ndia Tyres Pvt *td >+ate of inspection 63 ?26 ? 4627

/bservations Control measures Timescale

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01) It’s found that out side of building number 150, two person’s were doing plastering work on the edge of staircase without hand rails and full body harness can cause slip and trip of worker and material fall.

02) In building number 50 It’s found that li!e electrical cables were going through scaffolding pipe which can cause electrocution, shock and falling ha"ard to the worker working on the scaffold.

0) It has been found that concrete waste dumped in front of the walkway therefore two workers walk through the !ehicle way which has the potential to cause accident.

0#) $ro!ided permanent assembly point with signage board. %reas safety ensured with compacted soil, no water stacking and walkable distance from the working area.

Immediate

a) Immediately pro!ide full body harness and fall arrestor.

b) $ro!ide temporary hand rail with toe guard.

&onger'(erm

a) $ro!ide a suitable scaffolding arrangement.

b) i!e work at height training for the labours.

Immediate

a) Immediately isolate the power. b) *able remo!ed from the scaffold. &onger'(erm

a) Instruction gi!en for re routing the cable through underground or

o!erhead.

b) %ll the cables were connected through +&*.

Immediate

a) $ro!ide one signal man with flag to control the !ehicle mo!ement b) -emo!ed the concrete waste from walk way.

&onger'(erm

a) esignated area pro!ided for concrete waste dumping.

b) %de/uate training gi!es for the dumper and tractor dri!ers.

ood practice Immediate Immediate ne day ne day Immediate Immediate (wo day’s ne day Immediate %s soon as possible. ne day ne day *ontinue and maintain

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ehicle can come and pick up people without any obstruction

05) It’s obser!ed that persons unloading and shifting cement bags from a !ehicle to the store room not wearing ade/uate $$+’s which can cause breathing problem, skin and respiratory diseases for the workers, manual handling diseases back inury, born inury and hernia.

03) It’s found that ade/uately not protected metal sheet abo!e of the labour shed, which ha!e the possibility to fly in hea!y wind can cause cut and hit inury to the person working on nearby area.

04) It’s obser!ed that one person stand on the edge of a 2.5 meter depth un barricaded eca!ation to gi!e iron rod to the below worker which will cause men and material fall, collapse of the soil, contact inury, fatality and death.

Immediate

a) 6uspend the ob and informed to the concerned in charge.

b) $ro!ide ade/uate $ersonal $rotecti!e +/uipment.

&onger'(erm

a) (rolley arrangement pro!ide for minimise the fre/uency and

eposure.

b) 7ealth check up for all the labours who dealing with cement content.

Immediate

a) Immediately informed to the store in charge and sheet tighten with ' hook.

b) $ipes were fied diagonally. &onger'(erm

a) +nsure all the sheets are properly fied and sufficient 'hooks

pro!ided.

b) Instead of metal sheet use plastic or $* type sheet.

Immediate

a) Immediately suspend the ob and ade/uate barrication pro!ided. b) 6ignage board and *ompetent persons were pro!iding for the work.

Immediate %s soon as possible. ne day ne week %s soon as possible. %s soon as possible. (wo days. ne month %s soon as possible. %s soon as possible.

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08) It’s found that inside #1 building one person using 1.5 meter duct pipe as working platform for tighten a bolt of %* duct. $erson

can fell down due to unbalancing which may cause cut inury, contact inury and slip and trip ha"ard.

09) :ear labour shed1, It’s found that rinking and hand washing water pro!ide in different tank with information’s like signage and epiry date. %de/uate co!ering and platform protection gi!en for the water tank

10) In a cylinder storage shed it’s found that ry %cetylene and ygen cylinders are stored without any separation and ade/uate support which can cause fire and eplosion ha"ard , burn inury to the working persons and damage to property.

11) :ear ##5 building, It’s obser!ed that !isitor people waiting for !ehicle were

&onger'(erm

a) 7and rails and wooden steps pro!ide as access.

b) $ulley’s were pro!iding for material un loading purpose.

Immediate

a) Immediately suspend the ob and pro!ide platform ladder.

b) *o!er the sharp edges of the surrounding area and pro!ide signage boards.

&onger'(erm

a) $ermanently pro!ide a platform ladder for %* duct maintaining. b) 6end the person for ade/uate training.

ood practice

Immediate

a) Immediately informed to the store in charge and segregate the

cylinder.

b) $ro!ide separate place for the cylinder and locked with chain. &onger'(erm

a) 6eparate shed pro!ide for % and ygen cylinder.

b) nly trained ; competent persons would handle the cylinder.

Immediate ne day ne day %s soon as possible. %s soon as possible. ne day ne day *ontinue and maintain Immediate %s soon as possible. (wo days. ne day. Immediate

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standing below of a work going on pipe rack without any $ersonnel protecti!e +/uipment. <aterial falling from abo!e can cause cut inury and hit inury to the persons standing below.

12) In building number #11 outside area, painting and chemical tins found in open and

unattended condition. *hemicals can easily cause fire eplosion and it will harm the persons working nearby areas.

1) It’s found that two persons were cutting and grinding tiles inside a congested room without ade/uate !entilation and :ose mask. It causes breathing difficulty and suffocation for the worker.

1#) It’s obser!ed that hea!y amount of cement dust released from a silo, while loading cement from a !ehicle causing

a) Immediately remo!ed the !isitor persons from that area.

b) $ro!ide ade/uate barrication for the height work.

&onger'(erm

a) %de/uate information and training gi!en for !isitors.

b) $ermanent pickup and drop point with signage will pro!ide at site.

Immediate

a) %ll the materials immediately remo!ed from the area.

b) $ro!ide buddy system for painting work.

&onger'(erm

a) (rain the labours about the ha"ards of paints.

b) $ro!ide <66 copy to the

painting labour and gi!e a briefing to them.

Immediate

a) 6uspend the ob and pro!ide $$+’s like nose mask and safety goggles.

b) $ro!ide an area with sufficient !entilation for tiles cutting and grinding.

&onger'(erm

a) $ro!ide sufficiently !entilated place with dust ehaust collector.

b) Instruction and training gi!e for the tile cutting labours how to use $$+’s Immediate %s soon as possible. ne day (hree days. Immediate Immediate ne day. (wo days. Immediate. Immediate. ne day. ne day.

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en!ironmental pollution.

15) It’s obser!ed that, on the way to construction building the lengthy ramp on the road separate with hard barricading for pedestrian walkways and pro!ide signage

boards like pedestrian walkway and speed limit

13) 7ydraulic oil leaked from a boom lift found on the working and !ehicle mo!ing floor which will cause slip and trip of the persons and !ehicle.

14) :earby road side area it’s found that structural beams were une!enly stored at a height of 0 meter without any barricading can cause cut inury and material falling inury to the person and damage to the !ehicle.

a) 6uspend the ob, change the dust filter and air releasing !al!e.

b) local ehaust !entilation pro!ided &onger'(erm

a) =se only properly maintained e/uipment

b) Inspect the e/uipment before use, for its ser!iceability engage

competent operators.

ood practice

Immediate

a) 6uspend the ob and pro!ide baarication in that area.

b) <op'up the spillage oil with spill kit.

&onger'(erm

a) $ro!ide spill tray for all the mechanical !ehicles and e/uipments.

b) *heck all the mechanical !ehicles and e/uipments with a competent mechanic and replace any old damaged one with new one.

Immediate

a) (he structural beam stacked properly

b) $ro!ide ade/uate barrication for structural beam.

&onger'(erm

a) esignated area pro!ide for

Immediate. %s soon as possible. ne day. ne day. *ontinue and maintain Immediate. Immediate. (wo days. ne week. Immediate. Immediate. (wo days.

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18) It’s found that concrete water pipe shifting from yard to work area using 7ydra without tagline and banks man can cause hit inury to the person nearby area, property damage and !ehicle accident.

19) It’s obser!ed that two persons were doing iron rod cutting near to a running diesel generator with diesel leakage and without any barricading can cause fire eplosion and burn inury to the persons working on the near bye area.

20) It’s found that maintenance person remo!ing motor in a congested area without any platform and access due to this he can cause ergonomic problems like neck pain, oint pain and back pain.

structural beam storing purpose. b) Instruction gi!en that needed structural beam only taken to the working area.

Immediate

a) $ro!ide a banks man with ade/uate flag

b) $ro!ide two persons and

sufficient length tag line to control the mo!ement of concrete pipe. &onger'(erm

a) +ngage only trained > certified riggers and banks man

b) 6?& of the slings and other gears shall be more than the load acting on it.

Immediate

a) Immediately suspend the ob and isolate the power to the cutting machine.

b) Informed to the in charge and switch off the diesel generator.

&onger'(erm

a) Inspect all the mechanical

e/uipment and report defects to the maintenance and +76 department for rectification.

b) %ll mechanical +/uipments ; controls shall be maintained as per planned maintenance schedule

Immediate

a) 6uspend the ob and pro!ide a platform ladder for working.

b) eployed one person and chain

ne day. Immediate. %s soon as possible. ne day. ne day. Immediate. %s soon as possible. (wo days. ne week. Immediate. %s soon as possible.

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21) In #40 building, ust collector pro!ided outside of the building to collect carbon and "inc oide dust coming out of the machine.

22) :ear building number #1 it’s obser!ed that mobile crane lifting of roof sheet without any barricading and rigger, it can cause material fall and hitting inury to the people going under of it.

2) It’s found that lot of paper, wooden, plastic, metallic and welding materials spread

on the fabrication yard it can create en!ironmental problem, fire ha"ard and cause for slip and trip inury of the persons.

2#) In night time without proper lighting two

pulley for handling materials easily. &onger'(erm

a) $roper manual handling techni/ue to be followed

b) $ro!ide certified scaffolding for maintenance at a desired height.

ood practice

Immediate

a)6uspend the ob and unload the material to a safe place

b) arricade operating range and post warning sign board

&onger'(erm

a) %lways attach proper tag lines of sufficient length and strength.

b) $ro!ide ade/uate training for rigger and operator to be engaged.

Immediate

a) +nsure good housekeeping,

b) 6ecure the materials ; e/uipment properly and remo!e flammable

materials from the surroundings. &onger'(erm

a) Inspect the area e!ery day and arrange transport system to remo!e waste.

b) $ro!ide permanent waste bins for different types of waste collecting

ne day. ne day. *ontinue and maintain Immediate. %s soon as possible. ne day ne day Immediate. %s soon as possible ne day ne week.

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persons were shifting iron rod from material yard to bar bending area, poor illumination can cause hit inury, slip and trip and contact inury to the person.

25):ear 150 building, It’s found that one person doing drilling work on a %' type ladder at a height of  meter without full body harness, no persons to attend the ladder and le!elling purpose he used two bricks on one side of the ladder. (his can cause fall inury, contact inury, damage to the ladder and nearby material.

23) It’s found that one welder doing the welding work with ade/uate $ersonnel $rotecti!e +/uipment such as face shield, leather hand glo!es, welding blanket and fire etinguisher in the nearby area. %de/uate earthling is gi!en.

24) utside of the building number 30, one person remo!ing concrete continuously by

using hea!y drilling machine. It’s obser!ed that he is working without $$+’s such as hand glo!es and ear muff. ?hich can cause hand arm !ibration syndrome and temporary or permanent loss of hearing.

Immediate

a) Immediately suspend the ob and pro!ide ade/uate illumination.

b) -emo!e all the materials from the walk way and good housekeeping maintained.

&onger'(erm

a) 6hifting of materials only allow in day time by using !ehicle.

b) $ermanent and ade/uate illumination pro!ide for the pathways

Immediate

a) 6uspend the ob and pro!ide adustable platform ladder.

b) +ngage one person to secure the ladder

&onger'(erm

a) $ro!ide scaffold for this type of work

b) &ife line and full body harness system pro!ide for this type of work

ood practice

Immediate

a) Immediately suspend the ob,

pro!ide hand glo!es and ear muff for the worker.

b) $ro!ide buddy system for the work &onger'(erm %s soon as possible %s soon as possible (wo day (wo day %s soon as possible %s soon as possible (wo days (wo days *ontinue and maintain Immediate Immediate

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28) It’s obser!ed that one of the store container situated near to a  meter depth eca!ated area. If the soil collapses, the container will fell down and fell all the persons and materials whate!er inside the container and it can cause contact inury, falling of material and man and cut inury.

29) It’s found that one dumper mo!ed with an o!erload of soil through an unle!elled, in compacted and water stagnant area. (his can cause tilting of the !ehicle, fall of the material on the way. amage to !ehicle, hit Inury and contact inury to the dri!er and nearby

working person.

0) In ##5 building, It’s obser!ed that one person working on the roof at a height of 8

meter comes out of the edge protection without full body harness and fall arrestor to take a hammer. <aterial falling and men

a) $ro!ide a team for hea!y drilling purpose and duration time

decreases.

b) <onthly medical check up for the people working with hea!y drilling

machine. Immediate

a) Immediately remo!e all the

persons from the container and lock the container

b) arricade the surrounding area and pro!ide signage board to ensure that no one is going to near the

container &onger'(erm

a) 6hift the container from near the eca!ated area to a designated area pro!ide for store.

b)$ro!ide ade/uate instruction, training, information and

super!ision to all the super!isors

Immediate

a) Immediately stop the !ehicle and di!ert the !ehicle to a compacted area

b) arricade the area and pro!ide one signal man for controlling traffic.

&onger'(erm

a) -emo!e the water and compacted the soil in the areas where!er

!ehicle mo!ement.

b) $repare a new !ehicle root map and pro!ide copy of it to all dri!ers and operators.

Immediate

a) Immediately take the attention of

(hree days ne month Immediate %s soon as possible ne day (wo days. Immediate %s soon as possible. ne week (hree days. Immediate

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falling can occur. It may lead to fatal inury and death.

worker and send back the person into the edge protected area.

b) $ro!ide full body harness and fall arrestor.

&onger'(erm

a) *onduct a training class of height and roof work for all the persons working at height.

b) $ermanent life lines on the unprotected roof.

%s soon as possible

(wo days.

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%(T GC3 – TH) H)A*TH A%+ Candidate report template SAF)T- P.ACT(CA* APP*(CA(T/%

Student number>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

*ocation>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> +ate of revie' ? ?

tructure report under the following headings8

(ntroduction includin" overvie' of area inspected and activities ta,in" place

)1ecutive Summary

0ain findin"s of the inspection

Conclusions

.ecommendations – include as a table in the follo'in" format:

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Candidate %ame: ;(%/+!; Candidate %umber: 6647<<<=

I:(-=*(I:

@rom,

inod.

I* 6tudent

(o,

(he <anaging irector

<ichelin India (yres $!t &td

6ubectA <anagement -eport

<y aim to conduct a site inspection and prepare 6afety management report to <ichelin India (yres $!t &td. I inspected the site on 0>10>201# around10.00 %< . <ichelin India (yres $!t &td is a multinational company producing hea!y !ehicle tyres with international standard of safety. It’s located in a !illage named (her!oyikandigai, 0 km away from *hennai city. %t the time of inspection both construction and

production is going on at different location. *onstruction work is in its final stage. *onstruction site spread an area of 00 acres land and total proect !alue is 1000

crores. In construction site I found nearly 1000 people were working and they were from different states of India like ihar, ?est engal, (amilnadu and Berala. (hey are using languages like 7indi, (amil, engali and <alayalam. I obser!e lot of construction

acti!ities like roof sheet fiing, pipe fiing on pipe rack, cable laying on the cable tray, people were working on scaffold, lifting and shifting of construction materials and hot

work’s like welding and gas cutting . @or construction acti!ities and transport purpose, lot of machineries and !ehicles were using such as forklift, boom lift, scissor lift,

different types of cranes, do"er, dumper, trailers, buses and light motor !ehicles. I use the methodologies like obser!ations from the site, referring pre!ious incident >accident in!estigation report, risk assessment method and collect information’s by consulting with eperienced and /ualified +76 <anagers and officers of the client and contractors. It’s a foreign based company following international standards like 76%6 181 and I6 9001 in safety. uring inspection time I found some good obser!ations, procedures and unsafe condition and act in the site. %ccording to the inspection it’s found that all o!er safety culture of the company is good and appreciable.

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+C+*=(I+ 6=<<%-D

7erewith I submit this report aim to reduce the risk and incident>accident rate of the site. n the inspection time I obser!e a lot of unsafe condition and act at site at the same time employer pro!ide some good facilities and arrangements for the workers. %s an +76 person it’s my duty to reduce and eliminate the ha"ardous condition and ensure a safe

en!ironment for the workers. *ompanies all o!erall health and safety culture is good. (he management and +76 persons were hard working for reduce the ha"ardous

situation. ood facilities like emergency point with signage board, drinking and washing water in separate tank, permanent barricade for the walkway in ramp area and first aid bo fied on e!ery construction acti!ity going on building. In a !ery big area and large number of workers it’s difficult to control and reduce ha"ardous condition. 6ome of the ha"ards identified are highlighting for concentrating and taking necessary actions to eliminate or reducing it. <anagement want to take more care on ha"ardous areas like electrical cable passing through scaffolding pipe and metal pipe , improper stacking of dangerous materials and gas cylinders, lifting and shifting of materials using mobile crane without rigger and proper barrication, eca!ated area without edge protection and workers stand on the edge without any fall arrest system ,!iolation of $$+’s like without ade/uate $$+’s workers handling cement and other chemicals can cause acute and chronic diseases, eplosion and fire , contact inury, fatal inury and death. If the

employer didn’t take any necessary action it will cause for increase the incident>accident at site. %ny accident is happened in site, it will affect the labours physically and mentally. iolence can increase and it may lead to strike. It will damage reputation of the company and loss of further orders. &egal or organisational fine and punishment like

imprisonment and corporate probation orders. It will increase the incident>accident rate which can affect the temporary or permanently closure of the business. It will decrease the production and morality of the employee. +liminate or reduce these ha"ardous conditions from the site gi!es safe working en!ironment for the employee. It reduces the incident>accident rate of the company and which sa!e money and reputation of the company. It will help to increase the production and competence le!el of the employee. It will sa!e the insuredE uninsured cost and e/uipment repairing and replacing cost.

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.1 In building number 50 plastering work is going on, 10 workers were standing on a # meter height scaffold and doing plastering work on wall. It’s found that li!e electrical cables were going through scaffolding pipe which were connected to the welding machine. %ny damage in electrical cable can cause electric shock, electrocution, electrical fire, burn, and falling ha"ard to the worker working on the scaffold. It was a high risk work which can cause damage to property, personal inury, fatality and death to workers.

-ecommendations

In any case of electrical ha"ard immediately we can do the actions like isolate the power, don’t allow power cable through any metal or scaffolding pipe. +nsure good

condition and double insulation of all cable and sockets. &ong term actions are

instruction gi!en for re routing all the cable through underground or o!erhead. +nsure that the e/uipment and the surroundings are dry. +nsure &ock ut > (ag ut system is followed in repairing and maintenance work. %ll the cables were connected through +&*. =se proper $$+ such as rubberised hand glo!es and ensure proper earthing of the e/uipment. $ermit to work system want to follow for all electrical related work. uarding in!ol!es locating or enclosing electric e/uipment to make sure people don’t accidentally come into contact with its li!e parts. +nsure the a!ailability of fire

etinguisher and other fire fighting e/uipment.

&egal

%s per my obser!ation the employees were !iolating the following rules and regulations +lectrical 6afety on construction sites 76 1#1

+lectrical e/uipment Fsafety) -egulations 199# (he Indian electricity act 200 and rules 1953

*ost

It approimately comes between 0000 -s to #0000 -s

.2 In a cylinder storage shed it’s found that ry %cetylene and ygen cylinders are stored without any separation and ade/uate supports like trolley or permanently chained to a fied structure. %ll the cylinders ha!e no safety cap. (here is a chance of cylinder falling because it’s not properly secured and which can cause hit inury, fire and

eplosion ha"ard, damage to property, burn inury and death to the nearby working persons.

(20)

-ecommendations

Immediate actions we can do are informed to the store in charge, with the super!ision of him segregate the cylinder and pro!ide separate place for the different gas cylinders. *ylinders containing li/uefiable gases shall be kept in upright position and secured. Beep the cylinders in use in dedicated trolleys with chains fastened. &oose cylinders shall be secured with chain >rope to a fied structure. &ong term actions suggested are % and ygen cylinder store in separate shed with cool, dry, well !entilated and under co!er, away from boilers, opens flames or any potential source of heat. 6ignage board and warning signs must be displayed. nly trained ; competent persons would handle the cylinder +nsure good housekeeping, secure the materials ; e/uipment properly, route the hoses safely so as to a!oid tripping ha"ards. -emo!e empty cylinders to storage area immediately. -eplace caps of cylinders when not in use. +nsure the a!ailability of fire etinguisher and other fire fighting e/uipment.

&egal

%s per my obser!ation the employees were !iolating the following rules and regulations as *ylinder -ules, 200#

(he $etroleum %ct, 19# and -ules 1943

*ost

It approimately comes between 20000 -s to 25000 -s

. :ear building number #1 it’s obser!ed that lifting of roof sheet is going on with mobile crane. &ifting area is not barricaded unauthorised personnel, passersby may enter while lifting is going on and be eposed to ha"ards. In the absence of rigger and taglines material lifting is going on and it can cause material fall and hitting inury to the people going under of it. Improper selection of slings > improper rigging may cause

failure and serious inury to personnel, property damage. <anual handling of materials, slings etc cause sprains, cuts and abrasions. !erloading of crane >?rong positioning of crane> efecti!e &oad Indicator can cause *rane failure and toppling of crane.

-ecommendations

Immediate actions are suspend the ob and unload the material to a safe place

arricade operating range and post warning sign board. +nsure the crane is positioned at appropriate location and ensure that the ground is hard and solid. &ong term

recommendations are pro!ide trained > certified riggers, % rigger shall stand by for

critical lifts at the opposite side of the load near the crane to watch the ack and caution the operator if the ack mo!es. 6?& of the slings and other gears shall be more than the load acting on it. %ll slings shackles and other loose gears shall be certified, colour coded and in safe condition. +ngage trained personnel, =se hard hat, safety boots, eye protection and hand glo!es (rained signal man shall be engaged. nly one man shall

show signal to crane operator. 6ignal man shall be identified by wearing a reflecti!e acket. %lways attach proper tag lines of sufficient length and strength. *ontrol

(21)

suspended load. +nsure that o!erload warning > alarm and electronic load indicator is functioning properly.

&egal

%s per my obser!ation the employees were !iolating the following rules and regulations (he &ifting perations and &ifting +/uipment -egulations 1998F&&+-'1998) (he $ro!ision and =se of ?ork +/uipment -egulations 1998F$=?+-'1998) 6 4121 *ode of practice for safe use of cranes.

*ost

It approimately comes between 5000 -s to #5000 -s

.# It’s obser!ed that two person’s stand on the edge of a 2.5 meter depth un barricaded eca!ation to gi!e iron rod to the below worker. (here is chance of person can fell inside the eca!ated area and hit on the iron rod which is used for structural beam. Iron rod can be fell abo!e of the workers working below due to slipping or o!er load. +mployee shall be eposed to ha"ards associated with loose rock or soil sliding or falling from trench walls, face or bank. (his will cause men and material fall, collapse of the soil, contact inury, fatality and death.

-ecommendations

Immediate action is to suspend the ob and pro!ide ade/uate barrication. (he staff or 6ub *ontractors working on the opening shall be protected by a fall arrest system and the work area barricaded. 6ignage board and competent persons were

pro!iding for the work. &ong term actions are on completion of such work the site shall be re'inspected to ensure that the location is returned to a safe condition. 7and rails and wooden steps pro!ide as access. $ulleys were pro!iding for material unloading purpose. <echanical handlings like 7ydra pro!ide loading and unloading materials.

$$+’s such as hand glo!es pro!ide the workers for material handling. %ll work areas adacent to public walkways must be ade/uately guarded or barricaded by fences or guardrails sufficient to pre!ent persons from falling into the eca!ation. +ca!ation sites cannot be crowd with anything such as piles of eca!ated material or eca!ation e/uipment which might accidentally fall into the eca!ation. *ompetent person must ensure that sides of eca!ation or trench are scraped clean.

&egal

%s per my obser!ation the employees were !iolating the following rules and regulations (he *onstruction F7ealth, 6afety and ?elfare) -egulations 1993

(he <anual handling perations -egulations 1992 6 301 *ode of $ractice for +arth works

(22)

.5 It’s obser!ed that persons unloading and shifting cement bags from a !ehicle to the store room not wearing ade/uate $$+’s which can cause breathing problem, skin and respiratory diseases for the workers. Improper <anual handling of materials causes manual handling diseases like back inury, born inury and hernia. *ontact with

ha"ardous chemicals corrosi!eness causes se!ere burn > inury to tissue, skin > redness > dermatitis>itching> pain > eye ; face inury. . (he cement dust can cause

diseases range from mild irritation and headaches to asthma, scarring of the lungs and e!en cancer. ?hile nuisance dust may cause only temporary discomfort and some snee"ing and cough, there are some mineral dusts which, if inhaled in sufficient /uantities for a long time, may cause serious respiratory disorders.

-ecommendations

Immediate actions are suspend the ob and informed to the concerned in charge. $ro!ide ade/uate $ersonal $rotecti!e +/uipment such as -ubber boots, :eoprene glo!es, -espiratory protection with appropriate filter fitted with full face mask. &ong term actions are always storing the chemicals in well !entilated ; shaded area or as per the manufacturerGs instructions. nly trained ; competent persons shall handle the

chemical. <66 of the pertaining *hemical shall be readily a!ailable and its contents should be known to all in!ol!ed in handling the stores. *hemical shall be stored

separately in a designated place, cordon off with signages ; labels. +ntry shall be restricted to authori"ed personnel only. $ersonnel in!ol!ed in the chemical handling obs are to be familiar with first aid treatments. @irst aid boes with eye wash shall be

a!ailable at close proimity. (rolley arrangement pro!ide for minimise the manual

handling and reduce the fre/uency and eposure le!el. *onduct health check up for all the labours who were dealing with chemicals.

&egal

%s per my obser!ation the employees were !iolating the following rules and regulations <anufacture, 6torage ; Import of 7a"ardous *hemicals -ules, 1989

(he 7a"ardous ?aste F<anagement ; 7andling) -ules, 1989

*ontrol of 6ubstances 7a"ardous to 7ealth -egulations 2002 F*677)

*ost

(23)

Inspection I found unsafe act and conditions like li!e electrical cables were going through scaffolding pipe which can cause ha"ards like electrical shock and

electrocution. Improper storage and handling of materials like gas cylinders and painting materials. @all ha"ards while lifting >shifting >carrying of materials. @all of person and material from height due to unprotected edges. 6lip and trip due to improper

housekeeping. +rgonomic issues due to improper manual handling. ?ork at height !iolations like without edge protection and full body harness working at height abo!e 0 meters. 7ot work !iolation like gas cutting doing on an area spread with full of paper and other combustible material. iolation of $$+’s, not wearing $$+’s like hand glo!es and ear muff for hea!y drilling work. Improper chemical handling such as cement and other chemicals containing bags were shifting by manually and the workers are not wearing any $$+’6. (he store area were not properly !entilated and ill uminated. $oor condition of the access road, some areas of the site access road contain loose and non compact soil, water stagnant and lengthy ramp. $oor maintenance facility, absence spill tray and spill kit in machine maintenance work and non functioning filter of 6ilo didn’t changed due to this oil spread on the floor and cement spread on the atmosphere . &ack of training and super!ision are some reason for ha"ardous situation like person using duct pipe instead of platform ladder and tiles cutting inside a congested and non !entilated room. %bsence of proper barrication and competent riggers in lifting work is a ha"ard. %bsence of proper signage board and fire fighting e/uipment can cause

ha"ardous situation. $oor competence le!el of the worker and una!ailability of resources can cause for ha"ardous situation. +liminate or reduce these ha"ardous conditions from the site gi!es safe working en!ironment for the employee. It reduces the incident>accident rate of the company and which sa!e money and reputation of the company. It will help to increase the production and competence le!el of the employee. It will sa!e the insuredE uninsured cost and e/uipment repairing and replacing cost. If these ha"ards were neglected it will damage the reputation of the company and loss of further orders. &egal or organisational fine and punishment like imprisonment and corporate probation orders. It will increase the incident>accident rate which can affect the temporary or permanently closure of the business. It will decrease the production and morality of the employee.

-ecommendation &ikely resource implications

(24)

on’t allow power cable through any metal or

scaffolding pipe. $ro!ide good conditioned and double

insulated cables and sockets. -e route all the cable through underground or o!erhead. +nsure that the e/uipment and the surroundings are dry.

+nsure &ock ut > (ag ut system is followed in repairing and maintenance work. %ll the cables were connected through +&*. =se proper $$+ such as rubberised hand glo!es and ensure proper earthing of the e/uipment. $ermit to work system want to follow for all electrical related work. +nsure the a!ailability of fire

It will cost up to 000 -s for the re routing of cable permanently. (hree labours, one electrician and one super!isor want to pro!ide for this work.

-esponsible persons are 6ite engineer and electrical engineer.

7igh 03>10>201#

?ith the super!ision of the store in charge segregate the cylinder and pro!ide separate place for the different gas

cylinders. *ylinders containing li/uefiable gases shall be kept in upright position and secured. Beep the cylinders in use in dedicated trolleys with chains fastened. &oose cylinders shall be secured with chain >rope to a fied structure. % and ygen cylinder store in separate shed with cool, dry, well !entilated and under co!er, away from boilers, opens flames or any potential source of heat.

6ignage board and warning signs must be displayed. nly trained ; competent persons would handle the cylinder.

-oute the hoses safely so as to a!oid tripping ha"ards. -emo!e empty cylinders to storage area immediately. -eplace caps of cylinders when not in use. +nsure the a!ailability of fire

It will cost up to 3000 -s for arrange

permanent shed for cylinders, fi!e labours and one super!isor want to pro!ide for this work. -esponsible

persons are 6tore in charge and site

super!isor.

(25)

arricade operating range and post warning sign board.

+nsure the crane is positioned at appropriate location and ensure that the ground is hard and solid. $ro!ide trained > certified riggers, % rigger shall stand by for critical lifts at the opposite side of the load near the crane to watch the ack and caution the operator if the ack mo!es. 6?& of the slings and other gears shall be more than the load acting on it. %ll slings shackles and other loose gears shall be certified, colour coded and in safe condition. +ngage trained personnel, =se hard hat, safety boots, eye protection and hand glo!es (rained signal man shall be engaged. nly one man shall show signal to crane

operator. %lways attach proper tag lines of sufficient length and strength. *ontrol swinging by holding and controlling from both ends. :o one should go under suspended load. +nsure that o!erload warning > alarm and electronic load indicator is functioning properly.

temporary barricading for the lifting area and pro!ide rigger. @our

labours, one rigger, one banks man and

super!isor want to pro!ide for this work.

-esponsible persons are site super!isor, rigger and crane operator.

7igh 03>10>201#

(he staff or 6ub *ontractors working on the opening shall be protected by a fall arrest system

and the work area barricaded. 6ignage board and competent persons pro!ide for the work.

+ca!ated area, completion of such work the site shall be re'

permanent barricading for the lifting area and pro!ide rigger. @our

labours, one rigger, one banks man and

super!isor want to

(26)

inspected to ensure that the location is returned to a safe condition. 7and rails and wooden steps pro!ide as access. $ulleys pro!ide for material unloading purpose. <echanical handlings like 7ydra pro!ide for loading and unloading materials. $$+’s such as hand glo!es pro!ide the workers for material

handling. %ll work areas adacent to public walkways must be ade/uately guarded or barricaded by fences or

guardrails sufficient to pre!ent persons from falling into the

eca!ation. +ca!ation sites cannot be crowd with anything such as piles of eca!ated material or eca!ation

e/uipment. . *ompetent person must ensure that sides of

eca!ation or trench are scraped clean.

pro!ide for this work. -esponsible persons are site super!isor and +76 persons.

$ro!ide ade/uate $ersonal $rotecti!e +/uipment such as -ubber boots, :eoprene

glo!es, -espiratory protection with appropriate filter fitted with full face mask. %lways store the chemicals in well !entilated ; shaded area or as per the manufacturerGs instructions. nly trained ; competent persons shall handle the

chemical. <66 of the

pertaining *hemical shall be readily a!ailable and its

contents should be known to all in!ol!ed in handling the stores. *hemical shall be stored

separately in a designated

place, cordon off with signages ; labels. +ntry shall be

restricted to authori"ed personnel only. $ersonnel

in!ol!ed in the chemical

handling obs are to be familiar with first aid treatments. @irst aid boes with eye wash shall

It will cost up to 5000 -s for arrange $$+’s like neoprene glo!es and respiratory

protection with

appropriate filter fitted with full face mask and monthly health check up. -esponsible

persons are site super!isor, +76 persons and

management.

(27)

be a!ailable at close proimity. (rolley arrangement pro!ide for minimise the manual handling and reduce the fre/uency and eposure le!el. *onduct health check up for all the labours who were dealing with chemicals.

IGC III

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VINOD.V

STUDENTNO: 00249996