Engineers Symposium on

28th Institution of Chemical

Engineers Symposium

Hazards 2018 (HAZARDS 28)

Institution of Chemical Engineers Symposium ^{Series 163}

Edinburgh,

Kingdom 15-17May

ISBN: 978-1-5108-6463-4

Hazards

T-

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Engineering ^&Design ^I

Paper⁰¹ The Future is Here: RoboticCatalyst^{Removal 1}

Christopher^Jansen(WorleyParsom, Australia),^{Andrew W.}Sloley& Scott Schroeder(Advisian, WorleyParsons Group, USA)

Paper⁰² Sizing^ofsafety^{valves for}non-flashing gas-liquid^flowtoprotect^aheatexchanger^-application

oftheHNE-CSEmodel 10

SaraClaramunt,^NatalieSchmidt,Jens Denecke &Jiirgen^Schmidt(CSE-Engineering, Germany) Paper⁰³ Optimizationof Blowout PreventerDesign^forOptimal^{Cost and}Reliability ²³

DenisSu-Feher,^NileshAde,YogeshKoirala,^BinZhang,M. Sam Mannan(Texas^A&M University, USA)

Paper⁰⁴ Maximum Allowable ValvePassingRate Review and Determination 35 J. L. Hobbs & REmery (MMI Engineering, UK)

ATEX/DSEAR

Paper⁰⁵ Are Burner management systems and SIL Determination^anexplosive^{mixture? 44} Gaynor Woodford-Phillips^&Stephen^Beedle(ABB Consulting, UK)

Paper^{06 How}bigshould Zonesbe,^{if thereatall?-Practical}experiencefrom PharmaChem and Food &

Drinksectors 55

Pat Swords(PM Group, Ireland), Kayley^Oseman(PM Group, UK) Paper⁰⁷ InstructionsForSafeUse^-HowGoodAreThey? ⁶⁷

Jonathon Lowe(RPS, UK)

Paper⁰⁸ Hazardous Area Classification ofPotentially Explosive AtmospheresDuring^AircraftFuelling Operations ⁸²

Andrew Garrison(RPS, UK)

Environmental Risk Assessment

Paper^{09 1CAM domore-Whatarethetrue}benefits ofaverting^{aMATTE? 91}

JackDavy (Wood, UK)

Paper¹⁰ Addressing^theChallenges^ofApplyingthe CDOIF Guideline for Environmental Risk Tolerabilityin Risk Assessments for COMAH Establishments 103

CarolynNicholls & Robert Ritchie(RAS Ltd, UK)

Paper¹¹ EnvironmentalRiskAssessment:StreamliningCDOIF Guideline 115

Peter Waite(Astrid Consulting, UK),Matt Johns & MattMaynard (JohnsAssociates, UK), Henry Betts(ColorGas,UK)

Paper¹² Developmentsⁱⁿthinkingabout emergencyliquidcontainmentsystemsin the process and allied industries 126

Chris Dickinson(TheEnvironmentAgency, UK)

Safety^Culture

Paper¹³ Managementof Human Error inaSafety^Caseusing^Bowtie-Acasestudy ¹³⁸ IlizastiguiPerez Fidel(Risquest SafetyConsultants, Cuba)

Paper^{14 Process}safety^{onthe road 145} Paul Rochette(BASF. Belgium)

Paper¹⁵ Bridging^theSafety Gap:^TheKey^{Role ofa}Sound ProcessSafety^CultureinMinimizing^Audit Findings ¹⁵⁵

Elena Prats & GemmaDunjo (ioMosaic Corporation, USA) Paper ¹⁶ Experiencing operationalprocesssafety^-whileatuniversity ¹⁶³

Trish Kerin(IChemE SafetyCentre, Australia)

Fire & Explosions

Paper^{17 Gas}ExplosionProtection for AerosolFilling^{Rooms-Full Scale}Testing^andAnalytical Validation 167

Tim Jones(MMI Engineering, UK),Paul Davidson(Unilever, UK) Paper¹⁸ Hightemperatureliquid jet^firetesting ¹⁷⁷

Richard Alker(BAE Systems, UK), GeoffreyChamberlain(Waverton Consultancy^Ltd, UK) Paper¹⁹ Inert Hot Particle^-UnconventionalIgnition^{Source 190}

Jonathan Bechem & Uli Barth(University of Wuppertal, Germany)

Pipelines

Paper^{20 New}Developments^{in the}Approach^toAssessingthe Potential Interaction between Parallel Pipelines ¹⁹⁷

MikeActon,Kostas Dimitriadis & Clive Robinson(DNVGL, UK)

Paper^{21 Therole}of Individual and SocietalRisk intheALARP demonstration forPipelines ²⁰⁸ Jerry Mullins,^AndrewDoyle& KatherineTaylor (ROSEN, UK)

Paper^{22 An}analysisof the emergency isolation ofhigh-pressure pipelines transporting supercritical^fluids Sergey Martynov,^HarounMahgerefteh& Jianhao Yu(University CollegeLondon, UK)

Environmental Protection

Paper²³ Vulnerabilityand Risk AssessmentAnalysisof Natech Events CausedbyNatural Phenomena 224 OscarJ.RamirezOlivar, Santiago Zuluaga Mayorga,Felipe^MufiozGiraldo & Mauricio

Sanchez-Silva(Universidad^{de los}Andes, Colombia),Ana Maria Cmz(Kyoto University, Japan),Jean-Paul Pinelli(Florida^Instituteof Technology. USA),Ernesto Salzano(University of

Bologna, Italy)

Paper²⁴ Managing^therisk associated withseverewind and floodeventsin the chemicalprocessing industries 236

Patrick Mahan & Frank Liserio(EM Global, USA)

Paper²⁵ A risk management framework for NaTech scenarios causedby flooding ²⁴⁶

Gabriele Landucci(LeidenUniversity. The Netherlands & University of^Pisa, Italy),^Giacomo Antonioni&Valerio Cozzani(University of Bologna, Italy)

Safety^Cases

Paper^{26 Are}Safety^Casespast their sellby^{date? Canwemake themmorerelevant? 256} EmmaThompson^{& Mark}Taylor (ERM, UK)

Paper²⁷ Guidancefor UKSafety^CaseCompliancefor Offshore Installations in LateLife, Decommissioning^andDismantling,^basedonindustry experience ²⁶³ AlisonMcKay (ABBConsulting, UK),Trish Sentance(Oil^{& Gas}UK) Paper²⁸ Beating^{Luck: A}breakthroughⁱⁿMajorAccident HazardPrevention 271

Konstantia Kalabaliki(ENERGIA Engineering, UK)

Safety Management

Paper²⁹ Thinkingin Outcomes^-Maintaining^{FocusonWhatProcess}SafetyDelivers in Risk Management ²⁸¹

Ian Travers(Leidos, UK)

Paper^{30 Practical}experience^withManagement^ofChange reflectingupon incidents, audits^andgap analyses ²⁸⁶

GraemeLaughland (ABB Consulting, UK)

Paper^{31 Bow}Ties in RiskManagement;using^thenewCCPS-E1 booktoavoidpitfalls ²⁹²

Martin Johnson (BP. UK),Mark Manton(ABS Group, UK),^CharlesCowley (CCPS, UK),^Mark Scanlon(Energy^Institute. UK)

RiskManagement

Paper³² Assessing^andMitigatingthe Risks from BundOvertopping ³⁰²

AnnHalford,^CliveRobinson,^{GabrieleFerrara}& TarekBengherbia(DNVGL, UK)

Paper³³ Implementing safetyassessmentsandmanagement systems^-aparallel^betweenhigh^andnon- highhazard industries 316

Livia Cardoso Silveira &FillipeDobbin Caruso (BureauVeritas, UK)

Paper³⁴ Lessons fromamajor safety^incidentduring^anon-regulated 14-yearturnaround maintenance

cycle ³²⁴

famunoO. Olu-Tima(PHRC, Nigeria)

Fire & Gas Detection

Paper³⁵ Benefits of Gas DetectionMappingⁱⁿComplexProcess Facilities 336 Fiona Aoun & Samer Bachir(Chevron, UK)

Paper³⁶ A risk-basedapproach^toidentifyingthe locationoffire and gas detectors^foranonshore process plant ³⁴⁶

Stuart Buchanan(Ineos Manufacturing, UK),^MikeMcKay (ABBConsulting, ^UK)

Paper³⁷ Factors in theselectionphilosophiesand criteriatoimproveF&G detection anduseof PFP 354 Ian Herbert(MMI Engineering^Ltd, UK)

Lessons Learned

Paper^{38 A reviewon}Toulouse accident trials:can welearnthelessonsdespite uncertainty^ondirect causes? 362

NicolasDechy (IRSN, France),^ZsuzsannaGyenes (IChemE, UK),Myriam^Merad(CNRS.

France)

Paper³⁹ Enhancing Learningfrom Incidents^-FiveTried and TestedApproaches ³⁷⁰ StevenFlynn (IndependentConsultant, UK)

Paper⁴⁰ Lessons learned from fuel storage^accidents:Aftermathsandchallenges^{ahead 379} Ravi KumarSharma,^{Bhola Ram}Gurjar^&RajatAgrawal (Indian^Instituteof Technology Roorkee,India)

Consequence Modelling

Paper⁴¹ Quantifying^{Risk andHow}It All GoesWrong ³⁹⁴ KeithMiller(IndependentConsultant,UK)

Paper^{42 New}paradigms^fordetermining^structuraldesignloads for blast 406 Steve Howell & PrankulMiddha(Abercus, UK)

Paper⁴³ Assessing^{PersonnelRisk}Associated withProjectilesresulted from Over Pressure Failures 415 Brian Clarkson(Air Products, UK),^DerekMiller(Air^{ProductsInc., USA)}

Paper⁴⁴ Analysisand validation ofintegral pool spreadingmodel of LNGspills^{onconcrete 426} NisaUlumuddin,Tomasz Olewski & Luc Vechot(Texas^A&MUniversity^atQatar)

Human Factors

Paper⁴⁵ Check Mate: A framework foroptimisinghuman-basedchecking ⁴⁴⁰ Shona Watson & Robert Sides(GreenstreetBermanLtd, UK)

Paper^{46 Who is}runningyourplant^{at3.00 am? 450}

John Bresland(ProcessSafety^{RiskAssessment}LLC, USA),Ian Travers(Leidos, UK) Paper⁴⁷ Developmentsin Human Factors Critical Task Reviews(HFCTR) ⁴⁵⁸

Jamie Henderson& Neil Hunter(Human-Re^Ilability^AssociatesLtd, UK)

Paper⁴⁸ Addressing^humanreliability quantificationissues in COMAHreports using^{the SHERPAand}

SLIMmethodologies ^N/A

DavidEmbrey (Human Reliability Associates, UK)

Risk Assessment

Paper⁴⁹ Experiencesin ALARP Demonstration 465 A.G. Rushton & M. R. Finch(ESR Technology, UK)

Paper^{50 Risk}tolerability targets; misconceived,misunderstood andmisapplied ⁴⁷⁷ Andy Stanley, CarolynNicholls,BobBurnup& Jordan Smith(RAS Ltd, UK) Paper⁵¹ Improving Analysis^{of Hazard&}Risk IdentificationWorkshops ⁴⁸⁸

JamesTurner(Wood, UK)

Paper⁵² HAZOP,Yesterday, Today,Tomorrow 502 FrankCrawley (University of Strathclyde,UK)

Engineering ^& Design ^II

Paper⁵³ Design^andSpecificationof Radar BasedEarly WarningSystems ⁵¹¹

TrevorHarvey& Paul Oram(BP Upstream, UK),Jonathan Love(ImperialCollege, UK) Paper⁵⁴ Emission ReductionStudy^{When Gas}Flaringis Inevitable 519

Konstantia Kalabaliki(ENERGIA Engineering, UK),^AliceTanguenza (ENERECOSpA, Italy) Paper^{55 Process}Safetyin Automotive &Transportation^R&DTesting^{-Basis of}Safety^{fora700 bar}

Hydrogen^{Tank Test}Bench &DemonstratorFilling^{Station 535} Robert Cowan(Prorec GmbH, Germany)

Paper^{56 A}Conceptual Design^ofaMobile Shale GasProcessing Facility ⁵⁴⁴ Trixie Pomares(DNVGL. UK)

Digital Technology

Paper⁵⁷ Incorporating^incidentreportsin bow-ties withBig^Datatechniques ⁵⁵²

CoenvanGulijk, MiguelFigueres-Esteban& PeterHughes (University ofHuddersfield, UK),

PaulMcCullogh (CGE^{Risk, The}Netherlands) Paper⁵⁸ The Gamification of ProcessSafety ⁵⁶⁰

Angus^Keddie(Process Safety Matters, UK) Paper⁵⁹ Igloosystemheats uptraining ⁵⁷⁰

PhilJones &Tony^Atkinson(BPEuropean Acetyls. UK)

EmergencyResponse

Paper^{60 Site}SpecificRisk Information^-TakingOwnership ⁵⁷⁴ SimonDowning(RPS.UK)

Paper^{61 Decision}makingⁱⁿemergencyresponse^-Structuralanalysis^ofdecision-makingprocesses^of fire servicesatindustrial accidents 579

HannesKern &JiirgenHammerschmied(Montanuniversitaet^Leoben, Germany) Paper⁶² Learningfrom emergency responseⁱⁿthe process^{industries 585}

ZsuzsannaGyenes (IChemE Safety Centre, UK)

InherentSafety

Paper⁶³ Inherently^SaferDesign:^it'snotjust^whatyoudo it's the way that you doit,and that's whatgets results 591

Craig^Skinner(BPInternationalLimited, UK)

Paper⁶⁴ Inherently^SaferDesign (ISD)^inSourGasProcessing^{Facilities 597}

J.Bello,N.Haris.J. Venables & N.Amort(Fluor, UK)

Paper⁶⁵ Criteria forseparationdistances betweenmajor^hazardinstallationstolimit the risk ofescalating domino failures 610

Debra C Mitchell(ISHECON,^SouthAfrica)

Bioprocessing

Paper⁶⁶

Paper⁶⁷ Paper⁶⁸

Posters

Poster 01

Poster 02

Poster 03

Poster 04

Poster 05

Poster 06

Poster 07

Poster 08

Poster 09

Poster 10

Poster 11

Poster 12

Poster 13

Accidentalratein Biodieselproduction plants ⁶²⁰

Enrico Danzi & Luca Marnio(Politecnico^{di Torino,}Italy),Valeria Casson Moreno, Ernesto Salzano & ValerioCozzani(UniversityofBologna, Italy)

Hazard^andSafetyManagementin Industrial Bio-based Processes 629 Valeria Casson Moreno & Valerio Cozzani(University of Bologna,Italy) TowardsanInherently^SaferBioprocessing Industry ⁶³⁸

NileshAde,YogeshKoirala & M. Sam Mannan(Texas^A&MUniversity, USA)

GuidanceonALARP forMajorHazard Facilities 649 AdrianBunn(Aker Engineering^&TechnologyLtd, UK)

ProcessSafety^Index-Anobjective,consistent method forevaluatingthe balance between Threats and Protection 664

David Hatch(Process SafetyIntegrity, UK)

Visual HAZOP^-Exploitingthe powerof Bowties toimprove study efficiencyand enhance engagement ⁶⁶⁹

DavidHatch(Process Safety Integrity, UK)

Proactivemonitoringof risk-based indicators:example^ofapplicationin the Oil & Gasintegrated operations ⁶⁷⁵

Gabriele Landucci(Leiden University,The Netherlands& UniversityofPisa,Italy),^Nicola Paltrinieri(Norwegian University ofScience andTechnology^NTNU,Norway)

A three-dimensional visualization tool to support HSEmanagementof chemicalfacilities 686 Federica Ovidi(University of^Pisa,Italy), LuigiPicconi & Tommaso Chiavistelli(Chemical Controls s.r.l..Italy),Gabriele Landucci(Leiden University,The Netherlands & Universityof Pisa,Italy)

Understanding^RiskData:Techniques^forPresenting^{Riskto a}Non-Technical Audience 697 JimMcDougall, ^MarkTaylor& Naushad Tahsildar(ERM, UK),^RosMasson(Premier Oil, UK) Development^ofProcessSafety Leading^{Indicatorsfor}MajorHazards InstallationUsing^The CausalReasoningApproach ⁷¹¹

Emeka Maduabuchi(Shell^PetroleumDevelopment Company, Nigeria)

NewApproach:Looking^{for the}UnderlyingCauses of BOU ALI SINA Petrochemical Massive FireUsingthe Socio-Technical Context 715

MeliranKhalilnejadi (Chagalesh Consulting Engineers, ^Iran)

Requirements^onemergency^anddisastermanagement^atindustrialmajoraccident hazard sites^-

astatussurvey^onAustria 723

Christian Resch(ResilienceSolutions International,Austria)

Processsafetyand risk management in thepetrochemical industry^{.A cultural}perspective ⁷³² Majed Aljohani^&JenniferSkilling (University of Edinburgh. UK)

Toxic Gas DetectorArray^{Evaluation 736}

SteveForster,Graham Tickle & Folake Akinnusi(ESR Technology, UK)

Incorporation^ofinherently^saferdesign principlesⁱⁿprocesssafety^assurance:Association with riskassessmentanduseof risk-basedapproach ⁷⁴⁰

Ming Yang (Nazarbayev University, Republic ofKazakhstan)

Operations^Readiness& AssuranceTransferability;^{GastoGales N/A}

KeithMurphy (Neptune Energy, UK),^JamieDempster (ENGIEOffshore ^Wind,UK)