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FDM Material Properties

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Standard lead time: 4-5 days

Layer thickness: 0.25 mm (for ABS, ABSi)

0.18 – 0.25 mm (for ABS-M30, ABS-M30i, PC, PC-iso, PC-ABS)

0.18 mm (for ABS-ESD7)

0.25 mm (for ULTEM

TM

9085)

Standard accuracy: ± 0.15% (min ± 0.2 mm)

Surface finish: FDM parts typically have a rough surface but all kinds of (very) fine finishing are possible.

Maximum part dimensions: Dimensions are unlimited as parts may be composed of several subparts. The maximum build

envelope is 914 x 610 x 914 mm

Capacity: Materialise houses more than 30 FDM machines

Materials: FDM uses production-grade thermoplastic materials, suitable for detailed functional prototypes,

durable manufacturing tools and low-volume manufacturing parts. Available materials:

ABS

ABSi

ABS-M30

ABS-M30i

ABS-ESD7

PC

PC-ISO

PC-ABS

ULTEM 9085

TM

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9 More stiff than ABS 9 More durable than ABS 9 Translucent

9 End-use components 9 Monitoring material flow 9 Monitoring light

transmission 9 Medical applications 9 Automotive applications 9 Up to 80% of the strength of

injection moulded ABS 9 Durable

9 Fine feature detail 9 Snap-fits

9 End-use components 9 Jigs and fixtures 9 Concept modelling

9 Form, fit, and function testing

Datasheet

ABSi (Acrylonitrile / Butadiene / Stryrene - Biocompatible)

Units ASTM# Range

Density g/cm³ 1.08

Tensile Strength MPa D638 37

Tensile Modulus MPa D638 1915

Flexural Strength MPa D790 62

Flexural Modulus MPa D790 1917 Notched Izod Impact J/m D256 96.4 Unnotched Izod Impact J/m D256 191.1 Heat Deflection Temp (0.45 MPa) °C D648 86 Heat Deflection Temp (1.81 MPa) °C D648 73

Elongation at Break % 4.4

Colour Translucent

Actual values may vary with build conditions

ABS (Acrylonitrile / Butadiene / Styrene)

Units ASTM# Range

Density g/cm³ 1.05

Tensile Strength MPa D638 22

Tensile Modulus MPa D638 1627

Flexural Strength MPa D790 41

Flexural Modulus MPa D790 1834 Notched Izod Impact J/m D256 107 Unnotched Izod Impact J/m D256 214

Heat Deflection Temp °C D648 at 0.45 MPa: 90 at 1.81 MPa: 76

Elongation at Break % 6

Colours Blue, yellow, steel grey, green, black, white, grey Actual values may vary with build conditions

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9 25-75% stronger than the standard ABS material 9 Durable

9 Multiple colours available 9 End-use components 9 Jigs and fixtures 9 Concept modelling

9 Form, fit, and function testing

ABS-M30 (Acrylonitrile / Butadiene / Styrene)

Units ASTM# Range

Density g/cm³ 1.04

Tensile Strength MPa D638 36

Tensile Modulus MPa D638 2413

Flexural Strength MPa D790 61

Flexural Modulus MPa D790 2317

Notched Izod Impact J/m D256 139 Unnotched Izod Impact J/m D256 283 Heat Deflection Temp (0.45 MPa) °C D648 86 Heat Deflection Temp (1.81 MPa) °C D648 82

Elongation at Break % 4

Colour Ivory, White, Black, Dark Grey, Red, Blue Actual values may vary with build conditions

9 Biocompatible: raw material meets ISO 10993

9 25-75% stronger than the standard ABS material 9 Durable

9 Fine feature detail 9 Medical devices

9 Food and drug packaging 9 End-use components 9 Form, fit, and function testing

Datasheet

ABS-M30i (Acrylonitrile / Butadiene / Styrene - Biocompatible)

Units ASTM# Range

Density g/cm³ 1.04

Tensile Strength MPa D638 36

Tensile Modulus MPa D638 2413

Flexural Strength MPa D790 61

Flexural Modulus MPa D790 2317

Notched Izod Impact J/m D256 139 Unnotched Izod Impact J/m D256 283 Heat Deflection Temp (0.45 MPa) °C D648 96

Elongation at Break % 4

Flame Retardancy UL94 HB 2.5 mm

Colour Ivory

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9 Electrostatic dissipative 9 Durable

9 End-use components 9 Electronic products 9 Industrial equipment

9 Jigs and fixtures for assembly of electronic components 9 Impact strength 9 Temperature resistance 9 Durable 9 Snap-fits 9 End-use components

ABS-ESD7 (Acrylonitrile / Butadiene / Styrene - Static Dissipative)

Units ASTM# Range Tensile Strength MPa D638 36

Tensile Modulus MPa D638 2400

Flexural Strength MPa D790 61 Flexural Modulus MPa D790 2400 Notched Izod Impact J/m D256 111 Unnotched Izod Impact J/m D256 55 Heat Deflection Temp (0,45 MPa) °C D648 96 Heat Deflection Temp (1,81 MPa) °C D648 82

Volume Resistivity ohms D257 4.0*1010 – 3.0*109 Surface Resistance ohms D257 109 – 106

Colour Black

Actual values may vary with build conditions

Datasheet

PC (Polycarbonate)

Units ASTM# Range

Density g/cm³ 1.2

Tensile Strength MPa D638 68

Tensile Modulus MPa D638 2280

Flexural Strength MPa D790 104 Flexural Modulus MPa D790 2234 Notched Izod Impact J/m D256 53 Unnotched Izod Impact J/m D256 320 Heat Deflection Temp (0.45 MPa) °C D648 138 Heat Deflection Temp (1.81 MPa) °C D648 127

Elongation at Break % 4.8

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9 Biocompatible: raw material meets USP Class VI and ISO 10993-1

9 Impact strength 9 Temperature resistance 9 Durable

9 Medical devices

9 Food and drug packaging 9 End-use components 9 Form, fit, and function testing

9 Impact strength 9 Temperature resistance 9 Durable

9 Snap-fits

PC-ISO (Polycarbonate-ISO)

Units ASTM# Range

Density g/cm³ D792 1.2

Tensile Strength MPa D638 41

Tensile Modulus MPa D638 1917

Flexural Strength MPa D790 68 Flexural Modulus MPa D790 1931 Notched Izod Impact J/m D256 196 Unnotched Izod Impact J/m D256 481 Heat Deflection Temp (0.45 MPa) °C D648 133 Heat Deflection Temp (1.81 MPa) °C D648 127 Elongation at Break % D638 4.3 Colour White or translucent

Actual values may vary with build conditions

Datasheet

PC-ABS (Polycarbonate / ABS blend)

Units ASTM# Range

Density g/cm³ 1.2

Tensile Strength MPa D638 41

Tensile Modulus MPa D638 1917

Flexural Strength MPa D790 68 Flexural Modulus MPa D790 1931 Notched Izod Impact J/m D256 196 Unnotched Izod Impact J/m D256 481 Heat Deflection Temp (0.45 MPa) °C D648 110 Heat Deflection Temp (1.81 MPa) °C D648 96 Elongation at Break % D638 6

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9 Superior mechanical performance 9 Excellent strength to

weight ratio

9 Flame resistant: low flame, low smoke and low toxicity 9 Temperature resistance 9 Aircraft components 9 Automotive components

ULTEMTM 9085

Units ASTM# Range

Density g/cm³ 1.34

Tensile Strength MPa D638 72

Tensile Modulus MPa D638 2220

Flexural Strength MPa D790 115

Flexural Modulus MPa D790 2507

Notched Izod Impact J/m D256 106

Unnotched Izod Impact J/m D256 613.8 Heat Deflection Temp (1,81 MPa) °C D648 153

Elongation at Break % 5.9

Oxygen Index % D2863 49

Vertical Burn (Test a (60s), passes at) s FAR25.853 2 FAA Flammability (Method A/B) FAR25.853 <5 OSU Peak Heat Release (5 minute test) kW/m2 FAR25.853 36 OSU Peak Heat Release (2 minute test) kW/min-/m2 FAR25.853 16

Flame Retardancy UL94 V-0 1.5 mm

Colour Tan or Black

References

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