Operator's Manual EPMII Digital

Full text

(1)Serial No. 23059-. Ref. No. VOE21A1006353 CPN 12758560. English CST. Volvo.

(2) California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.. California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm. Wash hands after handling..

(3) Contents. Page. 1.. Basic Information .................................................................... 5. 1.1. General Instructions ........................................................................................... 5. 1.2. Scope of Supply .................................................................................................. 5. 2.. Technical Data ......................................................................... 7. 2.1. View of the Control Panel ................................................................................... 7. 2.2. View of the Auxiliary Control Panel ................................................................... 8. 2.3. View of the LH Screed Control Panel ................................................................ 9. 2.4. View of the RH Screed Control Panel .............................................................. 10. 3.. Control Panel ......................................................................... 11. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6. Design ................................................................................................................ 11 View from the rear ............................................................................................... 11 View from above.................................................................................................. 11 Working Functions............................................................................................... 12 LCD screen ......................................................................................................... 14 Menu Functions................................................................................................... 14 Travel Drive Functions ........................................................................................ 15. 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15 3.2.16 3.2.17 3.2.18 3.2.19 3.2.20 3.2.21. Functions / Operation ....................................................................................... 16 Control Panel, general......................................................................................... 16 Options ................................................................................................................ 17 Diesel Engine START ......................................................................................... 17 Engine Speed Control, increasing / reducing the speed ..................................... 18 Smart Power ON/OFF ......................................................................................... 19 Diesel engine STOP............................................................................................ 21 Pressing / Releasing the Emergency STOP Button ............................................ 22 Releasing the Drive Lever, Forwards - Neutral - Reverse................................... 23 Selecting the Paving / Transport Speed Stage ................................................... 24 Speed potentiometer, SPEED INCREASE / REDUCE ....................................... 24 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ................. 25 Turning on the Spot, to the Left / to the Right ..................................................... 26 Warning Horn ...................................................................................................... 27 LCD Standard Menu............................................................................................ 28 Screed Raise / Lower .......................................................................................... 33 Screed Floating Mode On / Off............................................................................ 34 Vario Screed Section LH + RH Extend / Retract ................................................. 35 Electric Heating Menu On / Off............................................................................ 36 Tamper Menu On / Off......................................................................................... 37 Vibration Menu On / Off....................................................................................... 39 Screed Lock On / Off........................................................................................... 40 1 Ref. No. VOE21A1006353.

(4) 3.2.22 3.2.23 3.2.24 3.2.25 3.2.26 3.2.27 3.2.28 3.2.29 3.2.30 3.2.31 3.2.32 3.2.33 3.2.34. Levelling System Menu On / Off.......................................................................... 41 Tow Point Adjustment LH + RH, Raise / Lower................................................... 42 Augers LH + RH On / Off..................................................................................... 43 Augers LH + RH, Overmodulating....................................................................... 45 Augers LH + RH, Reverse Rotation .................................................................... 45 Conveyors LH + RH, On / Off.............................................................................. 46 Conveyors LH + RH, Overmodulating ................................................................. 47 Hopper Wings LH + RH, Open / Close................................................................ 48 Automatic On / Off ............................................................................................... 49 Changing the Menu, Standard / Main Menu........................................................ 50 Working Menu ..................................................................................................... 51 Information Menu ................................................................................................ 51 Operating Menu................................................................................................... 54. 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7. ABG2820 ............................................................................................................ 66 Screed Anti-Climbing Lock On / Off .................................................................... 66 Screed Assist, On / Off........................................................................................ 67 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 69 Augers LH + RH, Reverse Rotation .................................................................... 69 Conveyors LH + RH Reverse Mode .................................................................... 70 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 71 The auxiliary control panel .................................................................................. 71. 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8. ABG5820 ............................................................................................................ 72 Optimisation of the cold start behaviour .............................................................. 72 Central Lubrication System ................................................................................. 73 Screed Anti-Climbing Lock On / Off .................................................................... 74 Screed Assist On / Off......................................................................................... 75 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 77 Conveyors LH + RH Reverse Mode .................................................................... 78 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 79 The auxiliary control panel .................................................................................. 79. 3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9. ABG6820 ............................................................................................................ 80 Optimisation of the cold start behaviour .............................................................. 80 Central Lubrication System ................................................................................. 81 Fumes Extraction On / Off ................................................................................... 82 Screed Anti-Climbing Lock On / Off .................................................................... 82 Screed Assist, On / Off........................................................................................ 83 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 85 Conveyors LH + RH Reverse Mode .................................................................... 86 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 87 The auxiliary control panel .................................................................................. 87. 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8. ABG7820B .......................................................................................................... 88 Optimisation of the cold start behaviour .............................................................. 88 Central Lubrication System ................................................................................. 89 Fumes Extraction On / Off ................................................................................... 90 Screed Anti-Climbing Lock On / Off .................................................................... 91 Screed Assist / Screed Load Device, On / Off .................................................... 92 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 95 Conveyors LH + RH Reverse Mode .................................................................... 96 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 97 2.

(5) 3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7 3.7.8 3.7.9. ABG8820B .......................................................................................................... 98 Optimisation of the cold start behaviour .............................................................. 98 Central Lubrication System ................................................................................. 99 Fumes Extraction On / Off ................................................................................. 100 Automatic steering ON / OFF ............................................................................ 101 Screed Anti-Climbing Lock On / Off .................................................................. 102 Screed Assist / Screed Load Device, On / Off .................................................. 103 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 106 Conveyors LH + RH Reverse Mode .................................................................. 107 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 108. 3.8 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.8.7 3.8.8 3.8.9. ABG9820 .......................................................................................................... 109 Central Lubrication System ............................................................................... 109 Screed tensioning device ON / OFF.................................................................. 110 Fumes Extraction On / Off ................................................................................. 111 Crawler unit height adjustment RAISE / LOWER .............................................. 112 Automatic steering ON / OFF ............................................................................ 113 Screed Assist / Screed Load Device, On / Off .................................................. 114 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 117 Conveyors LH + RH Reverse Mode .................................................................. 118 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 119. 4.. Messages ............................................................................. 121. 4.1. Message Codes ............................................................................................... 121. 5.. Auxiliary Control Panel ....................................................... 133. 5.1 5.1.1 5.1.2. Design .............................................................................................................. 133 View from the rear ............................................................................................. 133 Functions........................................................................................................... 133. 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 5.2.11. Functions / Operation ..................................................................................... 134 Auxiliary Control Panel, General ....................................................................... 134 Diesel Engine START ....................................................................................... 135 Diesel engine speed.......................................................................................... 135 Diesel engine STOP.......................................................................................... 136 Pressing / Releasing the Emergency STOP Button .......................................... 136 Releasing the Drive Lever, Forwards - Neutral - Reverse................................. 137 Selecting the Paving / Transport Speed Stage ................................................. 138 Speed potentiometer, SPEED INCREASE / REDUCE ..................................... 139 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ............... 140 Screed Raise / Lower ........................................................................................ 141 Hopper Wings LH + RH, Open / Close.............................................................. 142. 6.. Screed Control Panels LH + RH ......................................... 143. 6.1 6.1.1 6.1.2. Design .............................................................................................................. 143 View from the rear ............................................................................................. 143 Functions........................................................................................................... 143 3.

(6) 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 6.2.12 6.2.13 6.2.14 6.2.15 6.2.16 6.2.17. Functions / Operation ..................................................................................... 145 Screed Control Panels LH + RH general........................................................... 145 Hydraulic Stop LH / RH ..................................................................................... 146 Warning Horn LH / RH ...................................................................................... 146 LCD Screen Standard Menu LH / RH................................................................ 147 Vario Screed Section LH / RH Extend / Retract ................................................ 148 Tow Point Adjustment LH / RH, Raise / Lower.................................................. 149 Augers LH / RH, On / Off................................................................................... 151 Augers LH / RH, Overmodulating ...................................................................... 152 Augers LH / RH, Reverse Rotation.................................................................... 153 Conveyors LH / RH, On / Off ............................................................................. 154 Conveyor LH / RH, Overmodulating .................................................................. 155 Menu Change Key, Standard Operation ........................................................... 156 Menu for the Augers .......................................................................................... 157 Menu for the Tampers ....................................................................................... 157 Menu for the Vibration ....................................................................................... 158 Menu for the Conveyors .................................................................................... 158 Menu for the Tow Points ................................................................................... 159. 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 6.3.10 6.3.11. Backup Operating Mode ................................................................................. 160 General.............................................................................................................. 160 Changing the Menu in Backup Operating Mode ............................................... 160 Menu „Engine (Backup mode)“ ......................................................................... 162 Menu „Electric heating“ ..................................................................................... 163 Menu „Screed“................................................................................................... 165 Menu „Levelling system“ ................................................................................... 166 Menu „Augers LH / RH“ ..................................................................................... 166 Menu „Conveyors LH / RH“ ............................................................................... 166 Menu „Tampers“ ................................................................................................ 167 Menu „Vibration“................................................................................................ 168 Menu „Tow points LH / RH“ ............................................................................... 168. 7.. Index ..................................................................................... 169. 4.

(7) 1.. Basic Information. 1.1. General Instructions These instructions are only valid together with the operating manual for tracked pavers of the ABG series and the operating manual for the paving screed mounted on the basic paver. Basic information contained in the operating manual for the paver, such as the service and warranty conditions, general safety instructions, using the paver for its intended use as well as instructions for operating the electric and gas heating systems still apply although they are not explicitly mentioned in this manual. Carefully read and understand this operating manual as well as the information contained in the above mentioned manuals before operating the control panel.. Disregarding these instructions may lead to damage caused by faulty operation and even accidents.. 1.2. Scope of Supply Two operating manuals covering the control panel, auxiliary control panel and screed control panel LH / RH.. 5.

(8) 6.

(9) 2.. Technical Data. 2.1. View of the Control Panel. 7.

(10) 2.2. View of the Auxiliary Control Panel. 8.

(11) 2.3. View of the LH Screed Control Panel. 9.

(12) 2.4. View of the RH Screed Control Panel. 10.

(13) 3.. Control Panel. 3.1. Design Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.. 3.1.1. 3.1.2. View from the rear 1. Electrical connection: Maintenance. 2. Electrical connection: Power supply, CAN. 3. Ventilation: Goretex. 4. Bracket: Control panel support. 5. Hand grips: Transport. 1. Paver: Working functions, additional functions. 2. LCD Screen. 3. Menu functions: LCD screen, warning horn button. 4. Travel drive functions: Travel drive, steering, speed. View from above. 11.

(14) 3.1.3. Working Functions. 12. 1. Options: Additional functions. 2. Conveyor LH: Overmodulate. 3. Turning on the spot. 4. Deactivate all working functions („Automatic“): ON / OFF. 5. Conveyor LH: ON / OFF. 6. Conveyor LH (additional functions): Reverse. 7. Conveyor RH (additional functions): Reverse. 8. Conveyor RH: ON / OFF. 9. Diesel engine: START / STOP. 10. Conveyor RH: Overmodulate. 11. Tow point LH: Lower. 12. Tow point LH: Raise. 13. Hopper wing LH: Open. 14. Hopper wing LH: Close. 15. Levelling system: ON / OFF. 16. Menu key, levelling system: ON. 17. Hopper wing RH: Close. 18. Hopper wing RH: Open. 19. Tow point RH: Raise. 20. Tow point RH: Lower.

(15) 3.1.3. Working Functions continued. 13. 21. Screed lower. 22. Screed floating mode: ON / OFF. 23. Screed raise. 24. Auger LH: Overmodulate. 25. Auger LH: ON / OFF. 26. Auger LH: Reverse. 27. Hydr. auger height adjustment (Option): Raise. 28. Auger RH: Reverse. 29. Auger RH: ON / OFF. 30. Auger RH: Overmodulate. 31. Screed assist / screed load device (Option): Menu. 32. Screed anti-climbing lock (Option): ON / OFF. 33. Screed lock: ON / OFF. 34. Hydr. auger height adjustment (Option): Lower. 35. Vario screed section LH: Extend. 36. Tampers: ON / OFF. 37. Menu key, tampers: ON. 38. Electric heating: ON / OFF. 39. Menu bar, electric heating: ON. 40. Vibration: ON / OFF. 41. Menu key, vibration: ON. 42. Vario screed section RH: Extend. 43. Vario screed section RH: Retract. 44. Vario screed section LH: Retract.

(16) 3.1.4. 3.1.5. LCD screen. 1. LCD screen. 2. „Warning signals“ LED’s. 1. Function keys -allocation depends upon the menu-. 2. Input keys -function depends upon the menu-. Menu Functions. 14.

(17) 3.1.5. 3.1.6. Menu Functions continued 3. Direction key LH. 4. Direction key UP. 5. Direction key RH. 6. Change menu key: Standard / Main Menu. 7. Warning horn key: ON. 8. Direction key DOWN. 9. Enter / return key: ENTER. 10. Input key: „full stop“. 1. Drive lever: Forwards / Neutral / Reverse. 2. Speed stage: Paving speed. 3. Speed stage: Transport speed. 4. Steering potentiometer: LH - NEUTRAL - RH. 5. Speed potentiometer: -Depends upon speed stageLH = slower RH = faster. Travel Drive Functions. 15.

(18) 3.2. Functions / Operation Thoroughly read and understand this section before operating the machine. This will avoid errors and accidents.. 3.2.1. Control Panel, general ( 2.1) Ensure that: –. all operating elements are freely accessible,. –. you know the significance of the functions selected when operating the machine,. –. the plastic touch pad on the control panel is not damaged during operation,. –. the plastic touch pad on the control panel is only cleaned with a commercially available spirit,. –. the ignition is switched off when connecting or disconnecting the power supply cables.. Procedure for connecting the control panel: –. Remove the control panel ( 2.1) from the storage compartment on the machine.. –. Place the control panel ( 2.1) on the support. tighten the fastening screw,. –. connect the CAN cable to the electrical socket for the CAN power supply 3.1.1) and turn the bayonet catch to securely lock it. Switch on the operating voltage. Turn the battery master switch to ON and the ignition switch to ON.. The green LED’s in the operating keys will indicate the operating status. ON = LED lights up, OFF = LED is extinguished, Function selected but not activated = LED flashes. Warning and control indicators are located on the LCD screen ( 3.1.2). A new message is signalled when the red LED’s flash on the LCD screen ( 3.1.4). The LED's extinguish after you have confirmed the message with the Enter key ( 3.1.5). The background of the LCD screen ( 3.1.2) is permanently illuminated.. 16.

(19) 3.2.2. Options ( 3.1.3) Options are available depending on the machine model. In this case, symbols will appear in the slide-in bar on the control panel which deviate from the standard range. Further information is contained at the end of this chapter.. 3.2.3. Diesel Engine START ( 3.1.3) Fully acquaint yourself with all functions and return these functions to the neutral position before starting the Diesel engine. It is prohibited for persons to be in the danger zone.. Turn the key in the ignition switch on the main distributor from the neutral position (1) to the ignition position/ON (2). It will take approximately 30 sec to boot the computer. The main control panel is ready for operation as soon as the standard menu (4) appears on the LCD screen. Press the key „START / STOP“ the Diesel engine.. , to start. If the Diesel engine does not start, ensure that: the emergency STOP buttons ( 3.2.7) have been released and the drive lever ( 3.2.8) is in the neutral position. Alternatively, you can turn the key in the ignition switch from the ignition position/ON (2) to the start position (3) and release it when the engine starts.. 17.

(20) 3.2.4. Engine Speed Control, increasing / reducing the speed ( 3.1.5) When starting a cold Diesel engine, let it run warm at a lower speed. At temperatures below 10 °C, the warming up phase will take approx. 5 – 10 min. Closely observe the instructions contained in the engine manufacturer's handbook.. After starting the Diesel engine, its speed will automatically increase to „MIN“. Increasing the engine speed: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the engine speed: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“.. Only operate the paver at the maximum engine speed to protect the hydraulic system.. 18.

(21) 3.2.5. Smart Power ON/OFF the diesel consumption and the noise level are as low as possible and that there is as little exhaust emission as possible. When the Smart Power is off the transport and paving speed is as usual. During transporting the Smart Power is automatically inactivated. If the Smart Power is active, the engine’s speed is firmly adjusted, the paving speed is infinitely variable and the maximum speed is reduced.. Switch the Smart Power on or off. Drive lever in neutral position: Idle running or heating speed or 50 Hz speed Drive lever moved into required position: Engine speed on Smart Power speed Engine speed: Tamper with axial Tamper with Vibration speed piston pump gear pump ABG7820B 1600 1/min 1700 1/min 1500 1/min 2800 1/min ABG8820B 1600 1/min 1700 1/min — 2800 1/min. Smart Power ON Press (4) Smart Power OFF Press (4). Smart Power Modus OFF. When the Smart Power is OFF the machine can be used at normal transporting and paving speed. The speed can be adjusted via the keys F4 to F7.. 19.

(22) Smart Power Mode ON. When the Smart Power is ON the engine’s speed is preset. F4 to F7 are inactivated. The main display shows the fuel consumption with Smart Power and the remaining time with the remaining fuel. The Smart Power symbol indicates the engine’s speed when the Smart Power is activated.. Smart Power Mode ON - Tamper. The Smart Power symbol in the status field indicates the engine’s speed when the Smart Power is activated .. Smart Power Mode ON - Vibration. The Smart Power symbol in the status field indicates the engine’s speed when the Smart Power is activated .. 20.

(23) 3.2.6. Diesel engine STOP ( 3.1.3) Before stopping the Diesel engine, let it run at a higher engine speed without load for approx. 5 min to cool down.. Return the drive lever and all other working functions to the neutral position. "START / STOP" to The press the key stop the Diesel engine.. 21.

(24) 3.2.6. Diesel engine STOP continued. Alternatively, you can turn the key in the ignition switch from the ignition position (2) to the zero position (1) to stop the Diesel engine. After finishing work, stow the control panel in the storage compartment provided to protect it against vandalism.. 3.2.7. Pressing / Releasing the Emergency STOP Button Only press the emergency STOP button (1) in cases of emergency. This will break the entire current supply, immediately stop all working functions and the machine will come to an abrupt stop. Caution! There is a danger of serious injury caused by your body suddenly accelerating.. Emergency STOP: Press the emergency STOP button (1). Releasing the emergency STOP: Pull up the emergency STOP button (1).. Eliminate the cause for the emergency STOP. When pressing the emergency STOP button (1), all functions will return to the neutral position. To restart the paver, all emergency STOP buttons (1) on the machine must be released and the drive lever ( 3.2.8) returned to the neutral position.. 22.

(25) 3.2.8. Releasing the Drive Lever, Forwards - Neutral - Reverse ( 3.1.6) Fully acquaint yourself with all functions and return these functions to the neutral position before actuating the drive lever (1). It is prohibited for persons to be in the danger zone.. Releasing the drive lever (1): Place two fingers underneath and on both sides of the locking ring (2) and pull the drive lever upwards (A). Keep the locking ring (2) pulled upwards to move the drive lever (1) to and fro. Forward direction of travel: Release the drive lever (1) and move it forwards in the direction (3). NEUTRAL, parking position (5): To start and stop you must return the drive lever (1) to the parking position (5). Reverse direction of travel: Release the drive lever (1) and move it backwards in the direction (4).. The drive lever (1) is only for selecting the forward or reverse direction of travel. It switches the travel drive on or off.. 23.

(26) 3.2.9. Selecting the Paving / Transport Speed Stage ( 3.1.6) Stop the machine to select the speed stage. Before starting the machine again, turn the speed potentiometer ( 3.2.10) to the required speed value within the speed stage selected.. Return the drive lever ( 3.2.8) to the neutral position. Paving speed stage: Press the key (1), the LED lights up. Transport speed stage: Press the key (2), the LED lights up. 3.2.10. Speed potentiometer, SPEED INCREASE / REDUCE ( 3.1.6) Turn the speed potentiometer (1) to the required speed value before moving the machine. Ensure there are sufficient steering and braking properties in respect of the paving width of the screed mounted on the paver.. Speed stages: Paving speed stage = 0 – MAX. Transport speed stage = 0 – MAX. Increasing the speed: Turn the potentiometer (1) clockwise. Reducing the speed: Turn the potentiometer (1) anti-clockwise.. 24.

(27) 3.2.10. Speed Potentiometer continued, SPEED INCREASE / REDUCE. The speed to be selected depends upon the paving conditions and the paving material. Altering the speed during paving work influences the compaction performance and the mat thickness.. 3.2.11. Steering Potentiometer, Steering to the Left / Straight Ahead / Right ( 3.1.6) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Steering to the left: Turn the potentiometer (1) from the neutral position to the left. Straight ahead travel: Turn the potentiometer (1) to the neutral centre position. Steering to the right: Turn the potentiometer (1) from the neutral position to the right.. Low steering value = large steering radius. Large steering value = small steering radius.. 25.

(28) 3.2.12. Turning on the Spot, to the Left / to the Right ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Ensure the screed is raised and safely secured in the transport locking device. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Procedure: Return the drive lever (1) to the neutral position ( 3.2.8). Return the steering potentiometer (4) to the neutral position ( 3.2.11). Turning on the spot: Press the key for turning on the spot (5) and keep it pressed. Turn the steering potentiometer (4) to the required LH or RH direction. Low steering value = slow turning on the spot. High steering value = fast turning on the spot. Once the paver has reached the required position, turn the steering potentiometer (4) to the neutral position and release the key for turning on the spot.. This function can be activated in the paving speed stage (2) and the transport speed stage (3). However, turning on the spot must only be done in the slower paving speed stage (2). The transport speed stage (3) must be switched to the paving speed stage (2) and after turning on the spot, be switched back to the transport speed stage if required. Observe the different response characteristics in each paving speed stage.. 26.

(29) 3.2.13. Warning Horn ( 3.1.5) Sound the warning horn (1) to warn other persons of a possible danger. Observe your locally prevailing laws and regulations concerning the use of warning horns.. To sound the warning horn: Press the warning horn key (1). The warning horn will stop as soon as you release the key (1).. Ensure the warning horn functions correctly before starting work with the machine.. 27.

(30) 3.2.14. LCD Standard Menu ( 3.1.4) Repeatedly monitor the screen during paving work. By promptly reacting to information displayed on the LCD screen, you will avoid damage to the machine. Ignition. After you have switched on the ignition ( 3.2.3), the following symbols must appear on the LCD screen: Screed control panel LH (1) - if not mounted, „Automatic“ (3) - if it has been deactivated, Battery charging lamp (5), Oil pressure indicator (6), Automatic steering (10) - if it has been activated, Screed control panel RH (12) - if not mounted.. After you have started the Diesel engine ( 3.2.3), the following symbols must extinguish: Battery charging lamp (5), Oil pressure indicator (6). The following symbols can appear during operation: Travel drive sensor (2) - if faulty, Control unit error (4) - if faulty, Coolant temperature (7) - if too high, Coolant level (8) - if too low, Hydraulic oil temperature (9) - if too high. Remote data diagnosis (11) - if it has been activated. In addition, messages will be shown which are described in chapter 4 .. 28.

(31) 3.2.14 LCD Standard Menu continued Diesel engine speed. The Diesel engine speed is shown in both fields (1).. Ensure you observe the warming up phase ( 3.2.4) to avoid damaging the Diesel engine. Closely observe the instructions contained in the engine manufacturer's handbook. Trip distance indicator. The distance covered is shown in the trip distance indicator (1). To return the trip distance indicator to "0": Press the key F1.. With the trip distance indicator you can register and monitor the distance paved by the machine. Travelling speed. The travelling speed is shown in field (1).. Observe the information in chapter ( 3.2.10).. 29.

(32) 3.2.14 LCD Standard Menu continued. Coolant temperature indicator. The coolant temperature is shown in field (1). Indicator positions: Blue = Operating temperature too low, Centre = Operating temperature has been reached, Red = Operating temperature too high.. The coolant temperature may change depending on the ambient temperature, the degree of load on the machine and the paving width. Under normal operating conditions, the temperature indicator will increase to the middle value. A message will appear in the LCD screen if the operating temperature reaches a too high value. Further information is contained in chapter 5 "Messages". Closely observe the instructions contained in the engine manufacturer's handbook. Fuel level indicator. The fuel level is shown in field (1). Indicator positions: Red = Reserve, Right = Maximum fuel level.. The exact fuel level can only be indicated when the machine is on level ground.. 30.

(33) 3.2.14 LCD Standard Menu continued. Operating hours and current fuel consumption. The operating hours are shown in field (1). The current fuel consumption is shown in field (2).. Observe the manufacturer's recommended service and maintenance intervals for your machine.. Tampers. The tamper settings are shown in field (1).. The settings depend upon the paving conditions and paving material.. 31.

(34) 3.2.14 LCD Standard Menu continued Vibrators. The vibrator settings are shown in field (1).. The settings depend upon the paving conditions and paving material.. Levelling System. The levelling system's settings are shown in field (1).. The settings depend upon the paving conditions and paving material.. 32.

(35) 3.2.15. Screed Raise / Lower ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Procedure: Switch off the screed's floating mode (2) and the LED will extinguish. To raise the screed: Press the key (1). To lower the screed: Press the key (3).. Secure the screed in the screed locking device for maintenance and transport purposes. To commence paving, lower the screed onto chocks the same size as the mat to be paved. Take the degree of slump after final rolling into consideration.. 33.

(36) 3.2.16. Screed Floating Mode On / Off ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Procedure: The floating mode (1) will only function after the screed has been completely lowered to the ground with the key (2). Switching on the floating mode: Press the key (1), the LED will light up. Switching off the floating mode: Press the key (1), the LED will extinguish.. Secure the screed in the screed locking device for maintenance and transport purposes. Immediately switch on the floating mode (1) when you start paving.. 34.

(37) 3.2.17. Vario Screed Section LH + RH Extend / Retract ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. How to change the paving width: Extending the Vario screed sections: LH = press the key (1). RH = press the key (4). Retracting the Vario screed sections: LH = press the key (2). RH = press the key (3).. You can react to changes in the paving width whereby the machine maintains its direction of travel.. 35.

(38) 3.2.18. Electric Heating Menu On / Off ( 3.1.3) Closely observe your locally prevailing laws and directives for using heating systems as installed on your machine. Wear protective clothing during operation. There is a danger of injuries caused by hot components.. Electric heating menu: Press the key (1) and the menu for the heating (3) will appear in the lower section of the screen. Setting the desired temperature on the LH Vario section: Reduce = press F1 „-“. Increase = press F2 „+“. Setting the desired temperature on the basic screed: Reduce = press F3 „-“. Increase = press F4 „+“. Setting the desired temperature on the RH Vario section: Reduce = press F1 „-“. Increase = press F2 „+“. The actual temperatures measured will appear on the screed symbolised in the screen. The comparison between the desired and measured temperatures is automatically made when the heating is switched on provided the automatic mode for the electric heating has been switched on in the switch cabinet. By pressing the "Enter" key (4), you will return to the standard menu ( 3.2.14). To switch on the electric heating: Press the key (2), the LED will light up. To switch off the electric heating: Press the key (2), the LED will extinguish.. Depending on the paving material, the screed must be heated to prevent it sticking to the screed sections which would reduce the paving quality and paving results.. 36.

(39) 3.2.19. Tamper Menu On / Off ( 3.1.3) Keep away from moving and rotating machine components. Keep all protective covers closed during operation. It is prohibited for persons to be in the danger zone.. Tamper menu: Press the key (1) and the menu for the tampers (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. Increasing the tamper speed: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the tamper speed: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. By pressing the "Enter" key (4), you will return to the standard menu ( 3.2.14). Switching on the tampers: Press the key (2), the LED lights up. Switching off the tampers: Press the key (2), the LED extinguishes. Depending on the mode selected, the tampers will either be switched on and off by the drive lever in the "AUTO" mode or run continuously in the "MAN" mode. The last tamper setting made will remain unchanged when the machine starts paving again ( 3.2.3).. 37.

(40) 3.2.19 Tamper Menu On / Off continued. Adjust the tamper speed to suit the material being paved. At a correct tamper speed, the screed will lay smoothly on the paved mat and only minor vibrations are noticed. Do not run the tampers too fast as this may lead to grain destruction in the paving material.. 38.

(41) 3.2.20. Vibration Menu On / Off ( 3.1.3) Keep away from moving and rotating machine components. Keep all protective covers closed during operation. It is prohibited for persons to be in the danger zone.. Vibration menu: Press the key (1) and the menu for the vibration (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. Increasing the vibration speed: step by step = press the key F6 „+“. maximum = press the key F7 „MAX“. Reducing the vibration speed: step by step = press the key F5 „-“. minimum = press the key F4 „MIN“. By pressing the "Enter" key (4), you will return to the standard menu ( 3.2.14). Switching on the vibrators: Press the key (2), the LED lights up. Switching off the vibrators: Press the key (2), the LED extinguishes. Depending on the mode selected, the vibrators will either be switched on and off by the drive lever in the "AUTO" mode or run continuously in the "MAN" mode. The last vibrator setting made remains unchanged when the machine starts paving again ( 3.2.3).. 39.

(42) 3.2.20 Vibration Menu On / Off continued. Adjust the vibrator speed to suit the material being paved. At a correct vibrator speed, the screed will lay smoothly on the paved mat and only minor vibrations are noticed. The vibrators only serve for smoothing and closing the surface of the mat. 3.2.21. Screed Lock On / Off ( 3.1.3). To switch on the screed lock: Press the key (1), the LED lights up. To switch off the screed lock: Press the key (1), the LED extinguishes. When the screed lock is switched on, it will be activated and deactivated by the drive lever.. Switch on the screed lock when paving materials with a low bearing capacity as this will prevent the screed sinking down into the mat when the paver stops. Otherwise the paving results will be negatively affected. When switching off the ignition ( 3.2.5), the screed will be automatically locked in its position even though the floating mode may be switched on.. 40.

(43) 3.2.22. Levelling System Menu On / Off ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Menu for the levelling system: Press the key (1), and the menu for the levelling system (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. by pressing the Enter key (4) you will return to the standard menu ( 3.2.14). To switch on the levelling system: Press the key (2), the LED lights up. To switch off the levelling system: Press the key (2), the LED extinguishes. Depending on the mode selected, the levelling system will either be switched on and off by the drive lever in the "AUTO" mode or run continuously in the "MAN" mode.. When paving, ensure the levelling cylinders and consequently the tow points maintain an adequate distance to the upper and lower limit stops. This is necessary for the system to function correctly. We recommend the use of the optional levelling system on your paver. This will enable you to obtain the highest degree of surface evenness when paving subbase, base and binder courses. Only use genuine accessories supplied by the manufacturer as these have been specially designed for your machine.. 41.

(44) 3.2.23. Tow Point Adjustment LH + RH, Raise / Lower ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Switch on the levelling system ( 3.2.22) so that you can adjust the tow points. Further information is contained in the menu for the levelling system, chapter 6.3.6. Menu screen (1): To raise the tow point: LH = press the key (1). RH = press the key (3). To lower the tow point: LH = press the key (2). RH = press the key (4). Depending on the mode selected ( 3.2.22), the tow points can be controlled by the drive lever in the "AUTO" mode or by hand in the "MAN" mode.. Damage will occur on the screed if the tow points are adjusted to opposite limit stops, e.g. one tow point to the upper and one tow point to the lower limit stop. The maximum permissible difference in height between both mat thickness scales is 10 cm. When paving, ensure the levelling cylinders and consequently the tow points maintain an adequate distance to the upper and lower limit stops. This is necessary for the system to function correctly. Never operate the tow point adjustment when the screed is raised and secured in the screed transport locks otherwise damage will occur to the screed locking device.. 42.

(45) 3.2.24. Augers LH + RH On / Off ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To switch the augers on: LH = press the key (1), the LED lights up. RH = press the key (2), the LED lights up. To switch the augers off: LH = press the key (1), the LED extinguishes. RH = press the key (2), the LED extinguishes. The menu (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. To increase the auger speed: LH = press the key F4 „+“. RH = press the key F6 „+“. To reduce the auger speed: LH = press the key F3 „-“. RH = press the key F5 „-“. By pressing the "Enter" key (4), you will return to the standard menu ( 3.2.14). Depending on the mode selected, the augers will be controlled by the drive lever when travelling forwards in the "AUTO" mode or run continuously in the "MAN" mode. The auger mode will return to "AUTO" when the machine starts paving again ( 3.2.3).. 43.

(46) 3.2.24 Augers LH + RH On / Off continued. After being switched on, the augers will operate automatically as long as the paddle type switches (only on the ABG5820) or the ultrasonic sensors for controlling the flow of material are connected to the system. The LH + RH auger control sensors are shown by the symbol (S) in the menu (3).. 44.

(47) 3.2.25. Augers LH + RH, Overmodulating ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To overmodulate the augers: LH = press the key (1). RH = press the key (2).. The augers can be overmodulated whether they are switched on or off. If you need to fill the auger channel with paving material when the paver is at a standstill, you can either use the function augers LH + RH overmodulate or switch the LH + RH augers to the "MAN" operating mode ( 3.2.24). 3.2.26. Augers LH + RH, Reverse Rotation ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To reverse the augers: LH = press the key (1). RH = press the key (2).. The augers can be reversed whether they are switched on or off. Reversing the LH and RH augers is a handy function for distributing the remaining material at the end of a paved mat.. 45.

(48) 3.2.27. Conveyors LH + RH, On / Off ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To switch the conveyors on: LH = press the key (1), the LED lights up. RH = press the key (2), the LED lights up. To switch the conveyors off: LH = press the key (1), the LED extinguishes. RH = press the key (2), the LED extinguishes. The menu (3) will appear in the lower section of the screen. Selecting the settings: Manual = press F1 „MAN“. Automatic = press F2 „AUTO“. To increase the conveyor speed: LH = press the key F4 „+“. RH = press the key F6 „+“. To reduce the conveyor speed: LH = press the key F3 „-“. RH = press the key F5 „-“. By pressing the "Enter" key (4), you will return to the standard menu ( 3.2.14). Depending on the mode selected, the conveyors will be controlled by the drive lever when travelling forwards in the "AUTO" mode or run continuously in the "MAN" mode. The conveyors will return to the "MAN" mode when the machine starts paving again ( 3.2.3).. 46.

(49) 3.2.27 Conveyors LH + RH On / Off continued. The conveyors are automatically controlled by paddle type control switches or ultrasonic sensors located at the end of the conveyor tunnel. 3.2.28. Conveyors LH + RH, Overmodulating ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. Overmodulating the conveyors: LH = press the key (1). RH = press the key (2).. The overmodulating mode still functions whether the conveyors are switched on or off. If you need to convey paving material to the augers when the machine is at a standstill, you can either use the function conveyor LH + RH overmodulate or switch the conveyors to the "MAN" operating mode ( 3.2.27). The optimum head of material has been reached when the augers are submerged by 2/3 in the paving material. Too much material in the auger channel will exert an excess load on the augers. Please take this into consideration when starting work at large paving widths.. 47.

(50) 3.2.29. Hopper Wings LH + RH, Open / Close ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. Opening the hopper wings: LH = press the key (1). RH = press the key (4). Closing the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.. The hopper wings will always open and close simultaneously whatever side you operate. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site.. 48.

(51) 3.2.30. Automatic On / Off ( 3.1.3) The paver will react differently depending on the load on the machine and its configuration. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. To switch on the automatic: Press the key (1), the LED lights up. To switch off the automatic: Press the key (1), the LED extinguishes. When switched off, the symbol (2) for the automatic will appear in the LCD screen.. By switching OFF the automatic, all working functions such as the tampers, vibrators, augers and conveyors will be deactivated with just one touch of a button. (The LED's for the working functions will flash when they have been deactivated). This will enable you to quickly prepare the paver for transport runs. It is no longer necessary to switch off the individual working functions. The previous settings made to the working functions will be saved and remain unchanged. (When the automatic is switched OFF, you can also select other working functions which you will require when the automatic is switched ON again). Switch the automatic ON again after the transport run. All working functions previously used resp. selected will be reactivated.. 49.

(52) 3.2.31. Changing the Menu, Standard / Main Menu ( 3.1.5). To change the menu: Press the key (1) if you wish to change from the standard menu (2) ( 3.2.14) to the main menu (3). Menu bars in the main menu (3): (4) = Working menu bar, (5) = Information menu bar, (6) = Operating menu bar, (7) = Service menu bar. Only for Volvo service. You can go from menu bar to menu bar by pressing the pointer keys „UP“ (8) and „DOWN“ (9). By pressing the keys F1 to F8 you can go to the next function. By pressing the key (1) again, you can return to the standard menu (2) ( 3.2.14).. 50.

(53) 3.2.32. Working Menu ( 3.2.31). Working menu bar (1): F1 = tampers ( 3.2.19),. F2 = Electric heating ( 3.2.18), F3 = Vibration ( 3.2.20),. F4 = Levelling system ( 3.2.22), F5 = Augers ( 3.2.24),. F6 = Conveyors ( 3.2.27),. F7 = Screed assist / screed load device ( 3.3.2) By pressing the key F8 = „Exit“ or the „Menu Change Key“ (2) you can return to the standard menu ( 3.2.31).. 3.2.33. Information Menu ( 3.2.31). Information menu bar (1): F1 = Information F2 = Brightness F3 = Language F5 = Smart Power F6 = Settings Manager By pressing the menu change key , you can return to the standard menu ( 3.2.31).. 51.

(54) 3.2.33 Information Menu continued Information. Information (1), - from the top to the bottom LH: Coolant temperature, oil pressure, voltage. Centre: Control panel software version, machine serial number. RH: Date, time. By pressing the key F8 „Exit“ or „Enter“ you can return to the standard menu ( 3.2.31). Brightness. Brightness (1) F1 = Select daytime. F2 = Select night-time. To reduce the brightness: Press the key F3 „-“. To increase the brightness: Press the key F4 „+“. The brightness setting made remains saved until it is altered. By pressing the key F8 „Exit“ you can return to the main menu ( 3.2.31). By pressing the menu change key , you can return to the standard menu ( 3.2.31).. 52.

(55) 3.2.33 Information Menu continued Language. Language (1) Selecting the settings: Press the key F1 or F3 until your country's flag is shown in a frame. To select the unit of measure: Press the key F6 until the unit of measure is marked. By pressing the key F8 „Exit“ you can return to the main menu ( 3.2.31) and accept the entry.. The illustration shows only a few of the languages available. Smart Power. By pressing the menu change key can return to the standard menu ( 3.2.31).. , you. Smart Power On the Smart Power information display you can see: On the left side the fuel consumption with Smart Power since work starting On the right side the fuel consumption with Smart Power since restarting The fuel consumption since work starting shows the total fuel consumption, the average fuel consumption and the proportion of Smart Power in the working process. The values are reset automatically after two hours but can also be reset manually by the operated at any time via the key F2. The fuel consumption since work starting shows the total fuel consumption, the average fuel consumption and the proportion of Smart Power in the working process. The values can only be reset manually via key F6. Settings Manager. For more information about the Settings Manager see last chapter of the operating manual.. 53.

(56) Operating Menu ( 3.2.31). Operating menu bar (1): F1 = Password, F2 = Time, Date, F3 = Offset Adjustment, F4 = List of Messages, F5 = Remote data diagnosis, F7 = Service Interval Manager F8 = menu lock, requires the password. , you By pressing the menu change key can return to the standard menu ( 3.2.31).. 54.

(57) 3.2.34 Operating Menu continued Password. Password (1) You can allocate a password to lock the operating menu. Entering the password: Use the number keys (2) to enter a password consisting of 5 digits. Confirm the password with the "Enter" key . Enter the same password once again. Now confirm the password once again by pressing the "Enter" key. .. The password has now been saved and you will automatically return to the main menu. Altering the password or cancelling the password for the menu lock: Press the key F2 „No PWD“. By pressing the key F8 „Exit“ you can return to the main menu ( 3.2.31). By pressing the menu change key , you can return to the standard menu ( 3.2.31) .. 55.

(58) 3.2.34 Operating Menu continued Time, Date. Time, date (1) Setting the values: Time F1 „-“ = Reduce the minutes. F2 „+“ = Increase the minutes. F3 „++“ = Increase by a 1/4 of an hour. Date F5 „+“ = Increase the days. F6 „+“ = Increase the months. F7 „+“ = Increase the years. By pressing the key F8 „Exit“ you can return to the main menu ( 3.2.31). By pressing the menu change key , you can return to the standard menu ( 3.2.31).. 56.

(59) 3.2.34 Operating Menu continued Offset Adjustment on the Travel Drive Pumps Ensure you can easily reach the emergency STOP button ( 3.2.7) when performing the offset adjustment because the machine can unintentionally be put into motion. Keep an adequate safety distance to persons, buildings and other obstacles. It is prohibited for persons to be in the danger zone.. Procedure: The machine must be parked on level ground. The screed must be raised and safely secured in the transport locking device. Start the Diesel engine ( 3.2.3). Increase the engine speed to MAX. ( 3.2.4). Wait until the machine has reached operating temperature. Offset Adjustment (1): Press the key F3 „Start“. Push the drive lever (2) ( 3.2.8) to the forward travel position (3). The LH travel drive pump will now be calibrated. When the offset end value has been reached, an arrow will flash next to the indicator. Now push the drive lever (2) ( 3.2.8) to the reverse travel position (4). Wait until the offset end value has been reached and the arrow flashes next to the indicator. Now return the drive lever (2) ( 3.2.8) to the neutral position. The offset adjustment to the LH travel drive pump has now been completed. Now press the key F5 „Start“. Now perform the above procedure on the RH travel drive pump until all offset values have been reached.. 57.

(60) 3.2.34 Operating Menu continued Offset Adjustment continued. If the offset adjustment has failed, a warning symbol (2) will appear on the LCD screen (1). In this case, repeat the offset adjustment procedure. If this fails once again, contact our service department. By pressing the key F8 „Exit“ or the „Enter“ key you can return to the main menu ( 3.2.31). By pressing the menu change key can return to the standard menu ( 3.2.31).. , you. By performing the offset adjustment, the starting values for the travel drive pumps are calibrated. The offset adjustment must be performed if the paver does not travel in a straight line. Always calibrate both pumps one after the other. The offset adjustment process can be stopped at any time by returning the drive lever ( 3.2.8) to the neutral position. After completing the offset adjustment, put the paver into motion in the (L) paving speed stage. Repeat the procedure if irregularities still occur when putting the paver into motion.. 58.

(61) 3.2.34 Operating Menu continued List of messages. You can call up the coded error messages in numerical order in the list of messages (1). The total number of messages is shown at the top LH side. The highest number is the last message in the list. To scroll through the pages: Forwards – press the key F1 „+“. Backwards – press the key F2 „-“. By pressing the key F8 „Exit“ you can return to the main menu ( 3.2.31). By pressing the menu change key can return to the standard menu ( 3.2.31).. , you. The list informs you of the paver's sequence of messages. To remedy the cause, inform our service department of the list of messages.. 59.

(62) 3.2.34 Operating Menu continued Remote data diagnosis. The remote data diagnosis application (1) is used for transmitting the machine's current status via a mobile telephone equipped with "blue tooth". Read the instruction leaflet for your mobile phone for this application. Procedure: Switch off the electrical power supply ( 3.2.1) before plugging in the data transmission stick (A). Plug the data transmission stick (A) into the maintenance socket on the control panel ( 3.1.1) and turn the bayonet catch until it locks. Switch on the electrical power supply ( 3.2.1). Press the menu change key to go from the standard menu to the main menu ( 3.2.31). Then select the "operator menu bar". Press the key F5 = remote data diagnosis (1) ( 3.2.34). Searching for a mobile telephone: Press the key F1 „Search“. The control panel will then search for all mobile telephones with a transmitting ability which are switched on within a radius of approx. 10 m. The symbol for the telephone and the output signal (2) will flash during the search process. After the search process is finished, all mobile phones located will be shown in the boxes (3) together with their recognition. Selecting a mobile telephone: Press the key F2 „Select“ until you have marked the box (3) for the required mobile telephone.. 60.

(63) 3.2.34 Operating Menu continued Remote data diagnosis continued. Using the mobile telephone: Press the key F3 „Use“ - the mobile telephone (5) selected will be indicated and used for the subsequent connection. "Select" the type of connection required to our service department: Press the key F5 „Select“ until you have marked the kind of connection required in boxes (8). Passive dial up to our service department: Select = „Wait for call“. Active dial up to our service department: Select = (one of the two possible telephone numbers in the lower two boxes (8) which you can enter using the numbered input keys ( 3.1.5). Dial up to our service department: Press the key F6 „Start“ - the connection you have selected will be shown next to the "Telephone No.:" (7) and then be dialled. Telephone link via „Bluetooth": Confirm the enquiry on your mobile telephone with "Yes". After setting up the link to your mobile telephone, enter the factory PIN: 656671 into your mobile phone so that the connection to the control panel is completely enabled. „Connecting“: Confirm the enquiry on your mobile telephone with "Yes". The connection will now be set up; the arrow (4) and the remote diagnosing symbol (6) will light up.. 61.

(64) 3.2.34 Operating Menu continued Remote data diagnosis continued. Please Note: If you change the password ( 3.2.34), you will also alter the factory PIN . You must enter the changed PIN (your personal password) for a new connection. It is not necessary to enter the PIN once again on mobile telephones which have already been linked to the control panel. Terminate the connection with our service department: Press the key F7 „Terminate“ - and the dialledup connection will be terminated. By pressing the key F8 „Exit“ you can return to the main menu ( 3.2.31). By pressing the menu change key can return to the standard menu ( 3.2.31).. , you. Removing the data transmission stick: Switch off the electrical power supply ( 3.2.1) before removing the data transmission stick (A). Turn and release the bayonet catch and then remove the data transmission stick (A) from the maintenance socket on the control panel ( 3.1.1). Keep the data transmission stick (A) in a safe place on the machine.. 62.

(65) 3.2.34 Operating Menu continued Remote data diagnosis continued. The "Warning" symbol will appear if: (9) = the data transmission stick (A) has been removed, it is faulty or this option has not been purchased with the paver. (10) = the mobile telephone suppresses the connection to the control panel, it is located outside a radius of approx. 10 m or it is not suitable for this application. (11) = you have selected a box (8) without a telephone number. Remote diagnosing symbol (6) + (12) in the operating and standard menus: lights up = a connection has been made between the mobile telephone and the control panel. Flashes = a connection between the remote station (service department) and the mobile telephone has been set up. Please Note: After the service department has terminated the connection, the connection to mobile telephone will be automatically terminated. The remote diagnosing symbols (6) + (12) will stop flashing, light up for a short time and then extinguish. The connection has now been completely terminated.. 63.

(66) 3.2.34 Operating Menu continued System diagnosis menu. The functions of this menu may only be used in cooperation with the Volvo service (e.g. during a troubleshooting via telephone). F1 = LED Test F2 = ECU Monitor F8 = return to operating menu ( 3.2.31). Access to the LED test menu is only possible with the engine switched off. Use F1 to check, if all LED's are on. When pressing each key the electronics system checks, if the actuation has been recognized correctly. The key on the menu will then turn green or grey. Press F8 to return to system diagnostics menu.. In the menu ECU Monitor you can read the value of the inputs and outputs of the respective ECU's . F1 = ECU1 F2 = ECU2 F3 = ECU3 F4 = ECU4 Press F8 to return to system diagnostics menu.. Service Interval Manager For more information about the Service Interval Manager see last chapter of the operating manual.. 64.

(67) 3.2.34 Operating Menu continued Menu lock. Main menu View of the: locked operating menu (1). To unlock the operating menu: press the key F1. Enter your password (2) using he number keys (3). The operating menu (1) is now unlocked. You can now access the entire menu bar (4). To lock the operating menu: Press the key F8. The operating menu is now locked. By pressing the menu change key can return to the standard menu ( 3.2.31).. , you. Please refer to ( 3.2.34) for changing the password, password protection resp. locking the menu.. 65.

(68) 3.3. ABG2820 Commencing S/N 17910.. 3.3.1. Screed Anti-Climbing Lock On / Off ( 3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.. By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points ( 3.2.23). Thereafter, the screed will automatically return to the floating mode ( 3.2.16).. 66.

(69) 3.3.2. Screed Assist, On / Off ( 3.1.3) To call up the menu: Press the key (1). By pressing the „Enter“ key , you will return to the standard menu ( 3.2.31).. By pressing the key (1), you can deactivate the function without calling up the menu.. 67.

(70) 3.3.2 Screed Assist continued Screed Assist On / Off ( 3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu ( 3.2.31).. Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".. 68.

(71) 3.3.3. Hydraulic Auger Height Adjustment, Raise / Lower ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).. Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material. 3.3.4. Augers LH + RH, Reverse Rotation ( 3.2.26). 69.

(72) 3.3.5. Conveyors LH + RH Reverse Mode ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.. Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel.. 70.

(73) 3.3.6. Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“ ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To open the hopper wings: LH = press the key (1). RH = press the key (4). To close the hopper wings: LH = press the key (2). RH = press the key (3). Depending on the load, the hopper wings will open and close at different speeds.. With this option, the hopper wings can only be opened and closed separately. Ensure the rear of the dump truck does not damage the hopper wings especially when cornering. Close and lock the hopper wings when transporting the paver or moving it around the job-site. 3.3.7. The auxiliary control panel Further information is contained in chapter 5 "Auxiliary Control Panel".. 71.

(74) 3.4. ABG5820 Commencing S/N 17306.. The function that are not available on your control panel will remain inactivated when the control panel is switched on. 3.4.1. Optimisation of the cold start behaviour Cold start. When the engine is started at low ambient temperatures, a warning message is displayed on the monitor of the control panel. The driving function is switched off. The hydraulic system is activated within about 10 sec. The locking message disappears. The machine can now be driven. . Cooling phase of the starter. If the engine does not start after repeated attempts, e.g. owing to an empty tank, a cooling phase of the starter is required. During the cooling phase a warning message is displayed on the monitor of the control panel. The cooling phase may last several minutes. After the cooling phase the engine can be started again.. 72.

(75) 3.4.2. Central Lubrication System Ensure the central lubrication system functions correctly.. Automatic lubrication process: During machine operation, all grease points connected to the system will be regularly lubricated. Manual lubrication process: Press the key (1) to start the lubrication process. After the lubrication cycle has been completed, the forced flow of grease will automatically stop.. The grease container must be filled by at least 1/3 with grease. The central lubrication system will not function if air has penetrated the grease lines. The air must be breathed off the system before it is used again. Regularly check the grease lines for faults and leakage to avoid damage to the bearings.. 73.

(76) 3.4.3. Screed Anti-Climbing Lock On / Off ( 3.1.3) To switch on the screed anti-climbing lock: Press the key (1). To switch off the screed anti-climbing lock: Press the key (1). When the screed anti-climbing lock is switched on, it will be activated and deactivated by the drive lever.. By switching on the screed anti-climbing lock, you will prevent the screed being forced upwards by the paving material for a distance of approx. 60 cm when the machine starts moving forwards. During this distance, it is not possible to adjust the tow points ( 3.2.23). Thereafter, the screed will automatically return to the floating mode ( 3.2.16).. 74.

(77) 3.4.4. Screed Assist On / Off ( 3.1.3) To call up the menu: Press the key (1). By pressing the „Enter“ key , you will return to the standard menu ( 3.2.31).. By pressing the key (1), you can deactivate the function without calling up the menu.. 75.

(78) 3.4.4 Screed Assist continued Screed Assist On / Off ( 3.1.3) To switch on the screed assist: Press the key F3. To switch off the screed assist: Press the key F3. If the screed assist is switched on, it will be activated and deactivated by the drive lever. By pressing the „Enter“ key , you will return to the standard menu ( 3.2.31).. Switch on the screed assist if you are paving material with a low bearing capacity. The pressure on the screed assist is set on a control valve in the factory. This pressure setting can vary depending on the paving conditions and paving material. Further information is contained in the chapter "Hydraulics".. 76.

(79) 3.4.5. Hydraulic Auger Height Adjustment, Raise / Lower ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. Hydraulic Auger Height Adjustment, Raise: Press the key (1). Hydraulic Auger Height Adjustment, Lower: Press the key (2).. Alternatively, you can operate the hydraulic auger height adjustment on the main distributor. Further information is contained in the chapter "Electrics". Set the height of the augers to suit the mat thickness and paving material. The augers are correctly adjusted when they are submerged by 2/3 in the paving material.. 77.

(80) 3.4.6. Conveyors LH + RH Reverse Mode ( 3.1.3) Keep away from moving and rotating machine components. It is prohibited for persons to be in the danger zone.. To reverse the conveyors: LH = press the key (1). RH = press the key (2). The reverse function will automatically stop after approx. 2 sec.. Reverse the conveyors at the end of the mat to convey the paving material back into the conveyor tunnel.. 78.

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