Compressor Technology

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Under the slogan Luna OnAir, we present a comprehensive compressed air offering comprising the brands Ferax, Luna and Abac.

We hope that this catalogue will be a helpful guide when choosing a compressor with the different options currently available. We also want to spread relevant information about the compressed air concept in its entirety in order to increase the level of knowledge. In addition to a wide range of all sorts of accessories, Luna also offers a range of services, warranties, service and spare parts in the concept. The goal is for Luna OnAir to be the best compressed air offering.

Luna focuses on compressed air

You should base your choice of compressor on what is to be driven and the pressure and flow required. To help, you can use the specifications in the tables. You should always include a degree of over capacity to be on the safe side.

The questions that are good to get answers to before choosing your compressor are: • How large is the air requirement?

• What working pressure is required? • What are the requirements on air quality? • Where will the compressor be located? • Is there enough power in the building?

When the need is identified, the following should be answered: • Max. load rate?

• Connection cable, length, cross section? • Ventilation, supply and exhaust air.

• Sound level? Depending on location, what is acceptable? • Service accessibility?

When you can answer most of these questions, your compressed air dealer will then help you to choose the right compressor.

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This is how you choose

the right compressed air option

1.5 hp OL 1.5 hp 2.0 hp 2.5 hp 3.0 hp Twin Tank 3.0 hp Vertical 3.0 hp Belt drive 3.0 hp Sound att. 4.0 hp Belt drive 5.5 hp Belt drive 7.5 hp Belt drive 7.5 hp 15 Bar 10.0 hp Belt drive 10.0 hp 15 Bar

Angle grinder/Belt sander Exc./Osc grinding machine Impact wrench 3/4" – 1" Chisel/Needle scaler Filing machine Plate saw Drilling machine/Power driver Hand plate shears/Nibbler/ Blasting gun Impact wrench 3/8" – 1/2" Angled impact wrench 3/8" – 1/2" Blowgun/Oil sprayer Spot blaster Nail/Brad gun/Engraving pen Angled impact wrench 1/4" Hole/Folding pliers/Rivet gun Air pump Paint spray gun

Recommended Acceptable

3.0 hp Sack barrow model

Recommended Acceptable Not recommended

Recommended Acceptable

1.5 hk OL 1.5 hk 2.0 hk 2.5 HK 3.0 hk Säckk.modell 3.0 hk T win T ank 3.0 hk V ertikal

3.0 hk Remdriven 3.0 hk Ljuddämpad 4.0 hk Remdriven 5.5 hk Remdriven 7.5 hk Remdriven 7.5 hk 15 Bar 10.0 hk Remdriven 10.0 hk 15 Bar Vinkel-/Bandslipmaskin Exc.-/Osc slipmaskin Mutterdragare 3/4" - 1" Mejsel-/Nålhammare Filmaskin Plåtsåg Borrmaskin/Skruvdragare Handplåtsax/Nibbler/Blästerpistol Mutterdragare 3/8" - 1/2" Vinkelmutterdragare 3/8" - 1/2" Blåspistol/Oljeduschspruta Punktbläster Spik-/Dyckertpistol/Gravyrpenna Vinkelmutterdragare 1/4" Hål-/Falstång/Nitpistol Luftpåfyllare Färgspruta Går utmärkt Acceptabelt

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This is how you choose

the right compressed air option

Calculate your compressed air requirement

Equipment Air consumption l/min Utilization factors in activities1

Industry Service Drill 6.5 mm 420 0,2 0,1 Drill 10 mm (Pistol/Straight) 550 0,2 0,1 Drill 13 mm 635 0,2 0,1 Angle grinder 5" 900 0,2 0,2 Angle grinder 7" 1600 0,1 0,1 Eccentric rotating 150 ᴓ 500 0,1 0,2

Straight grinding machine small 330 0,2 0,2

Straight grinding machine large 550 0,2 0,1

Angled impact wrench 750 0,1 0,2

Impact wrench ⅜" 550 0,2 0,2

Impact wrench ½" 900 0,2 0,2

Impact wrench 1" 1400 0,2 0,2

Power driver small 400 0,1 0,05

Power driver large 700 0,1 0,05

Plate saw 300 0,05 0,1

Chipping hammer 400 0,1 0,05

Chisel hammer 650 0,1 0,05

Blowgun 350 0,05 0,05

Small blaster gun 300 0,1 0,2

Example: Garage

2 × Impact wrench ½" 2 × 900 × 0.2 = 360 1 × Eccentric rotating 150 ᴓ 1 × 500 × 0,2 = 100

3 × Blowguns 3 × 350 × 0.05 = 53

Total consumption 513

Addition for leakage 10% 51.3

Reserve for future use 30% 153.9

Basis for the selection of the compressor 718.2

The degree of utilization must be taken into consideration when choosing a compressor. For a screw compressor, a 70% utilization rate can be chosen, which in this case gives an appropriate compressor capacity of 1 026

For a reciprocating compressor, a 50% utilization rate can be chosen, which normally is 1 436. The number of machines that can simultaneously be in operation must also be taken into account.

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Special compressors and accessories, mainly for stationary installations in industry. The range consists of sound attenuating, vertical 15 bar compressors and screw compressors in different sizes. Covers most air needs bet-ween 250 and 12 000 l/min. FAD

Small reciprocating compressors for customers with a small compressed air requirement. The range consists of compressors between 1.5 to 3.0 hp (1.1–2.2 kW). Covers most air needs bet-ween 70 and 250 l/min. FAD

Reciprocating compressors in a standard design for professional users. The range consists of compressors between 1.5 to 10 hp (1.1–7.5 kW). Covers most air needs between 100 and 900 l/min. FAD

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Compressors for construction sites.

Service and aftermarket services

Our aim is always to exceed our customers’ requirements and expectations. Our customers should feel confident in obtaining the right product and a quality to satisfy their needs. We strive for good and professional relationships with our customers and want them to perceive Luna as a truly high-performance partner that can help increase productivity.

All original parts are manufactured to the same quality standards as the compressors. You can therefore be sure that your production maintains the same high level even after your compressor has been serviced. Our distribution system means you can be assured of a

quick delivery of the original parts you require.

Our service and organisation partners can be found in all countries. Repair and service is carried out on all com-pressed air equipment, regardless of manufacturer. The best way to safeguard your interests is to take care of the equipment in the best possible way.

Designed to be manageable and durable to meet the high demands of the construction industry. Available in portable and transportable models.

The construction compressors are available in several designs:

OL-1.5 hp, 10 litres

18372-0101

Small portable compressor with a maximum pressure of 8 bar. Best suitable for brad and staple guns, for indoor use.

ACD 3.0-24BT, 230 V-1

21132-0205

Transportable sack barrow model with a maximum pres-sure of 10 bar. Solid rubber wheels. Powerful compressor that can handle 3"– 4" nails, for outdoor nailing.

ACD 3.0-22 BD, 230 V-1

21133-0105

Transportable Twin tank mo-del with a maximum pressure of 10 bar. Solid rubber wheels. Powerful compressor that can handle 3"– 4" nails, for outdoor nailing.

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In the concept of compressed air technology a range of parameters are housed that are important to know in order to select the right compressor, and to achieve optimum operation for your specifi c needs and require-ments. On the following pages we intend to go into the subject in detail. We start with size.

The size is a measure of the compressor’s ability to deliver compressed air, i.e. the combined capacity of the compressor block and the electric motor. In Europe the fl ow that we are speaking is normally stated as Free Air Delivery (FAD) in litres/minute or litres/second. In order to give the compressor a buffer with compressed air, you usually have an air reservoir next to the block, but the size of the air reservoir says nothing about the size of the compressor, which is mainly determined by the power of the electric motor and the block’s capacity.

An electric compressor comprises, among others, of: 1. Compressor block

2. Electric motor 3. Push bar switch 4. Non-return valve 5. Tank

The push bar switch controls the operation and in this is a Max/Delta pressure preset, i.e. the pressure interval in which the compressor works. The maxi-mum pressure and Delta pressure are adapted for any given compressor, its fuse protection, safety valves and should not be modifi ed by non-authorized persons.

Compressed air technology in brief

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Reciprocating compressors

The models are available as Direct or Belt-driven, Oil lubricated or Oil-free, and in one or two stage designs. When compression is created, the piston pushes the air pass the valve plate in the cylinder head. This process also generates heat, which on most models is air-cooled. Two stage models also have a cooler between stages and it is exactly the cooling that increases the efficiency2_{of these models. The load rate}3_{normally lies at about}

50% on direct drive models, or at about 70% on belt-driven models. Screw compressors

The compression is created by two screw-shaped profiles with a very accurate fit. The air is com-pressed mixed with oil, where the function of the oil is to cool and lubricate. Before the process is complete, the oil is separated from the compressed air in the separator filter. The process is normal-ly monitored by electronics and the load rate3_{is 100%, thanks to the oil cooling.}

Cooling and ventilation

Compressors create a lot of heat. The physical laws give a rise in temperature at a specific compression. As an example of this, we can mention that at the valve plate on a reciprocating compressor with a maximum working pressure of 10 bar and at full operation, a temperature of about 200 °C is reached. It is therefore important that the compressor is placed in a well-ventilated room. The basic rule is that the ventilation area, needed to dissipate heat from the compressor room, must be at least double the size of the compressor fan’s area. (1 × the area in the room at floor level + 1 × the area out of the room at ceiling level.)

2_{The degree of efficiency characterizes how efficiently a system converts energy into some form of useful work. In practice the degree of}

efficiency is always less than 1, since all true systems are affected by some form of energy loss. A drop in temperature has a positive effect on efficiency and in this way can improve utilization of the supplied energy.

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Air quantity

The compressor produces a specific flow (capacity), air quantity or volume/time. The capacity is usually presented in m³/min, l/min or l/s and states at what pressure it was measured. The value is called Free Air Delivery (FAD) (Example, ACB 10-270 gives 970 l/min FAD at 6.3 bar.) The measure-ment standard used is ISO 1217.

Air pressure

The compressed air is compressed to a given maximum pressure, generally from 8 to 10 bar. (Higher pres-sures can occur.) The pressure at each point of use is adjusted by means of a regulator and is determined by the application. Producers of air tools, air motors, paint sprayers and pneumatics normally state at what pressure their products should be used. Examples of required operating pressure for different applications: • Ordinary cleaning/blowgun, about 6–8 bar

• Ordinary air motors, grinding machines, impact wrenches, about 6–7 bar • Paint sprayers, about 2–4 bar

• Pneumatics, cylinders, typically 5-7 bar Air Quality

Compressed air is used in everything from workshops to laboratory environments and consequently the demands on compressed air quality differ. Typical criteria considered are: • Water/oil content • Particle content

• Sterility • Odour/taste

Large compressor installations are usually equipped with post-treatment of the compressed air to conform to the different needs.

Airflow

To get the most out of your compressor, you should always think about the airflow that you will need. Hose size, length and the type of hose to be used have a far-reaching effect on the result.

Example:a straight hose with an inside diameter of 6 mm and a length of 3 metres can give 360 l/min. The same hose in a longer design, for example 10 metres, only gives 200 l/min. If, however, you choose a straight hose with an inside diameter of 9 mm and a length of 10 metres, the flow in the hose can reach 535 l/min. When using 3”– 4” nail guns, you should therefore select a hose that has an inside diameter of at least 9 mm in order to be sure that the tool can perform the work. Large compressor installations are usually equipped with post-treatment of the compressed air to conform to the different needs.

Ø Dim Length Capacity l/m meter Straight Rolled

¼"– 6 mm 3 360 10 200 50 108 100 ⅜" 10 535 510 50 300 285 ½" 10 805 700

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• Good performance:Ferax compressors have a sturdy design and use high quality components. • Easy maintenance Easily accessible components to facilitate maintenance.

• Perfectly dimensioned: Compact models for users with smaller needs. Advantages

Ferax direct drive compressors

Art. no. 18372-0101 12919-0104 16908-0109

Ferax 1.5 - 10 OL 2HP-O 3.0-50V

Compressor block 1-stage FC 2/24 1-stage 1-stage

Motor voltage V 230 1-phase 230 1-phase 230 1-phase

Fuse (inert) A 10 10 10

Throughput cylinder volume l/min 140 230 356

Throughput cylinder volume l/sec 2.3 3.8 5.9

Free air delivery* l/min 70 140 180

Free air delivery* l/sec 1.17 2.3 3.0

Max working pressure bar 8 8 10

Air container volume l 10 24 50

Sound level dB (A) 94 94 97

Motor output kW (hp) 1.1 (1.5) 1.5 (2) 2.2 (3.0)

Compressor block speed rpm 2850 2850 2850

Dimensions L×W×H mm 550×250×560 600×275×590 830×350×650

Weight kg 15.5 25 45

Portable single stage reciprocating compressors equipped with overvoltage protection. Suitable for cars, in garages and workshops. Ideal for craftsmen, plumbers, painters, etc.

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Art. no. 16906-0100 16902-0104 17914-0108

Ferax 2.0-50VB 3.0-100B 3.0-200B

Compressor block 1-stage 1-stage 1-stage

Motor output kW (hp) 1.5 (2.0) 2.2 (3.0) 2.2 (3.0)

Weight kg 55 69 75

• Good performance:Ferax compressors have a sturdy design and use high quality components. • Easy maintenance Easily accessible components to facilitate maintenance.

• Perfectly dimensioned: Compact models for users with smaller needs. Advantages

Ferax belt drive compressors

Portable single stage, belt driven reciprocating compressors equipped with overvoltage protection. Suitable for cars, in garages and workshops. Ideal for craftsmen, plumbers, painters, etc.

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Luna direct drive compressors

Art. no. 21247-0108 21246-0109 21246-0208

Luna ACD1.5 - 24 OL ACD1.5 - 24 ACD2.0-24

Compressor block 1-stage 1-stage 1-stage

Motor output kW (hp) 1.1 (1.5) 1.1 (1.5) 1.5 (2)

Weight kg 21 21 22

Art. no. 21246-0307 21132-0205 21133-0105 21134-0104

Luna ACD2.5-24 ACD3.0-24BT ACD3.0-22BD ACV3.0-50BT

Compressor block 1-stage GV 34 1-stage GV 34 1-stage GV 34 1-stage

Motor voltage V 230 1-phase 230 1-phase 230 1-phase 230 1-phase

Fuse (inert) A 10 16 16 16

Throughput cylinder volume l/min 265 340 340 340

Free air delivery* l/min 195 248 248 248

Max working pressure bar 8 10 10 10

Air container volume l 24 24 11 +11 50

Sound level dB (A) 94 93 93 93

Motor output kW (hp) 1.9 (2.5) 2.2 (3.0) 2.2 (3.0) 2.2 (3.0)

Compressor block speed rpm 2850 1450 1450 1450

Dimensions L×W×H mm 575×270×625 520×520×960 650×790×670 520×520×960

Weight kg 29 48 60 50

• High operating reliability:Luna ACD has a sturdy design and uses high quality components, which improves both performance and longevity.

• Small power losses: Pressure relief valves with low power consumption at start-up and which ensure safer operation.

Advantages

* At 6 bar.

Portable single stage direct drive reciprocating compressors equipped with overvoltage protection. Oil lubricated. Suitable for basic maintenance, craftwork, plumbers, painting, etc.

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Luna belt driven compressors

Art. no. 21225-0104 21225-0203 21226-0103 21226-0202 21226-0301

Luna ACB3.0-50T ACB4.0-90T ACB5.5-150S ACB7.5-200S ACB10-270S

Compressor block 1-stage 2-stage 2-stage 2-stage 2-stage

Motor voltage V 230 1-phase 400 3-phase 400 3-phase 400 3-phase 400 3-phase

Fuse (inert) A 16 16 16 20 25

Throughput cylinder volume l/min 387 514 660 1023

1210

Throughput cylinder volume l/sec 6.4 8.6 11.0 17.0 20.2

Free air delivery* l/min 270 360 530 820 970

Free air delivery* l/sec 4.5 6.0 8.8 13.7 16.2

Max working pressure bar 10 11 11 11 11

Air container volume l 50 90 150 200 270

Sound level dB (A) 77 76 77 78 78

Motor output kW (hp) 2.2 (3.0) 3.0(4.0) 4.0 (5.5) 5.5 (7.5) 7.5 (10)

Compressor block speed rpm 1100 1400 1100 1100 1300

Dimensions L×W×H mm 940×410×800 1000×410×820 1380×420×950 1580×580×1170 1520×600×1250

Weight kg 57 74 95 168 191

Portable and stationary reciprocating compressors with air tank and belt-driven motors. Oil lubricated. Suitable for use in garages and workshops as well as for craftsmen, carpenters, plumbers, painters, etc. in connection with maintenance work.

* At 6 bar.

Advantages

• Cast iron cylinder with large aluminium cylinder head: Luna ACB has a sturdy cast-iron cylinder with a large aluminium head to provide efficient cooling and improved performance.

• Steel valve plate:A steel valve plate gives more reliable operation, a longer life and higher performance. • Short stoke length: Increased FAD, low speed which gives increased performance and a long life. • Large crankcase: More efficient lubrication and cooling for continuous operation and a longer life. • Two-stage pumps: Intermediate cooling channels giving an increased load factor and greater efficiency.

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ABAC reciprocating compressors

Art. no. 18396-0103 18396-0202

ABAC B3800B/150 VM3 B5900B/270 VT5.5

Compressor block B3800B/ 1-stage B5900B/2-stage

Motor voltage V 230 1-phase 400 3-phase

Fuse (inert) A 16 20

Throughput cylinder volume l/min 387 660

Throughput cylinder volume l/sec 6.5 11.0

Free air delivery* l/min 270 530

Free air delivery* l/sec 4.5 8.8

Max working pressure bar 10 11

Air container volume l 150 270

Sound level dB (A) 75 71

Motor output kW (hp) 2.2 (3.0) 4.0 (5.5)

Compressor block speed rpm 1100 1400

Dimensions L×W×H mm 850×970×1950 850×970×2100

Weight kg 160 210

Vertical

Art. no. 18397-0102 18397-0201

ABAC B6000/500 15 bar B7000/500 15 bar

Compressor block B6000/2-stage B7000/2-stage

Motor voltage V 400 3-phase 400 3-phase

Fuse (inert) A 20 25

Throughput cylinder volume l/min 570 930

Throughput cylinder volume l/sec 9.5 15.5

Free air delivery* l/min 399 651

Free air delivery* l/sec 6.7 10.9

Sound level dB (A) 74 73

Motor output kW (hp) 5.5 (7.5) 7.5 (10)

Compressor block speed rpm 1000 1000

Dimensions L×W×H mm 2030×670×1400 2030×670×1400

Weight kg 290 290

15 bar

Powerful, stationary, belt driven reciprocating compressors with cast iron cylinder block. A reliable and well-balanced design with effective cooling and high efficiency. Suitable for garages and work-shops where the need of air is great.

* At 6 bar.

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ABAC reciprocating compressors

• Cast iron cylinder with large aluminium cylinder head: ABAC Vertical and 15 bar compressor has a robust cast iron cylinder with a large aluminium head to provide efficient cooling.

• Steel valve plate: A steel valve plate gives more reliable operation, a longer life and higher performance. • Short stoke length: Increased FAD, low speed which gives increased performance and a long life. • Large crankcase: More efficient lubrication and cooling for continuous operation and a longer life. Advantages

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Art. no. 18398-0200

ABAC B2800B/LN/M3

Compressor block B2800B/2-stage

Motor voltage V 230 1-phase

Fuse (inert) A 16

Throughput cylinder volume l/min 320

Throughput cylinder volume l/sec 5.3

Free air delivery* l/min 240

Free air delivery* l/sec 4.0

Max working pressure bar 10

Air container volume l 27

Sound level dB (A) 65

Motor output kW (hp) 2.2 (3.0)

Compressor block speed rpm 1570

Dimensions L×W×H mm 780×470×960

Weight kg 87

Sound attenuated

• Silent operation: Sound attenuated ABAC-compressor as standard equipped with sound attenuated hood. The compressor keeps a low noise level of 65 dB (A).

• Copper pressure line: In order to reduce heat generation, a copper pressure line has been used to give a lower air temperature.

• After cooler with large flanges: Optimizes heat generation, and provides more efficient cooling of the compressor.

Advantages

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ABAC screw compressors

Art. no. 18399-0100 18399-0209 18399-0308

ABAC Micron/200L/5.5 Micron/270L/7.5 Micron/270L/10

Motor output kW (hp) 4 (5.5) 5.5 (7.5) 7.5 (10)

Weight kg 122 137 193

• Easy-to-use.The Micron screw compressor has a basic display for easy operation and adjustments as required.

• Easy maintenance: It is easy to access all components to easily manage maintenance and servicing of the Micron screw compressor.

• Easy installation.Micron screw compressor is an “all in one” compressor, which means that installation is very easy.

Advantages

* At 6 bar.

Stationary, silent screw compressors for professional use. Immediately ready for use through elec-trical connection. Suitable for, among others, industry, garages and workshops.

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ABAC refrigerant type dryer

Art. no. 18400-0503 18400-0602 18400-0701 18400-0800

ABAC AD-85 AD-130 AD-165 AD-210

Supply voltage V 230 1-phase/50HZ 230 1-phase/50HZ 230 1-phase/50HZ 230 1-phase/50HZ

Max. capacity l/min 1417 2167 2750 3500

Max. capacity m³/h 85 130 165 210

Connection thread G (R) ¾" ¾" 1" 1"

Dimensions L×W×H mm 350×500×450 350×500×450 370×500×764 370×500×764

Weight kg 25 27 44 44

Art. no. 18400-0107 18400-0206 18400-0305 18400-0404

ABAC AD-20 Ad-25 AD-45 AD-60

Supply voltage V 230 1-phase/50HZ 230 1-phase/50HZ 230 1-phase/50HZ 230 1-phase/50HZ

Max. capacity l/min 333 417 750 1000

Max. capacity m³/h 20 25 45 60

Connection thread G (R) ¾" ¾" ¾"

Dimensions L×W×H mm 350×500×450 350×500x450 350×500×450 350×500×450

Weight kg 19 19 19 20

• Extends the life of the equipment and improves the quality of the compressed air. • Increases reliability and reduces the risk of leakage from the compressed air system. • Low energy consumption, due to the energy saving function.

• Good environmental protection, no CFC gases which affect the climate. Advantages

Refrigeration dryers designed to remove water from the compressed air through a single cooling process. Cooled using Freon R 134a. The condensed water is separated in the centrifugal separator, which automatically removes the condensate through the condensation drain.

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Art. no. 18401-0106 18401-0205

ABAC APT-100/11 APT-200/11

Connection thread G (R) ¾" – ½" 1" – ½"

Overall height mm 1200 1550

Diameter mm 370 450

Weight kg 37 62

Art. no. 18401-0304 18401-0403

ABAC APT-270/11 APT-500/11

Connection thread G (R) 1" – ¾" ¾"+1" – ¾"+1"

Diameter mm 500 600

Weight kg 80 135

Art. no. 18401-0502 18401-0601

ABAC APT-720/11 APT-900/12

Air reservoir volume l 720 900

Connection thread G (R) ¾"+1" – ¾"+1" 1½"–1"

Diameter mm 750 800

Weight kg 180 230

Art. no. 18401-0700 18401-0809

ABAC APT-1000/12 APT-2000/12

Air reservoir volume l 1000 2000

Connection thread G (R) 2"–2" 2"–2"

Diameter mm 800 1100

Weight kg 230 330

ABAC tanks

Vertical pressure tanks made and tested according to applicable CE-standards. Supplied complete with valve assembly including safety valve, pressure gauge, ball valve, plugs and drain valve.

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