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Andrea Muñoz Trallero

C-14 Production in Lead-Cooled Reactors

Final project being equivalent to a Master´s thesis required in partial fulfillment for the degree of Master of Science in Technology in the Degree Programme in Engineering Physics and Mathematics.

Espoo, 16th August, 2011

Supervisor Professor Rainer Salomaa

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i Aalto University

School of Science

ABSTRACT OF THE MASTER’S THESIS Author: Andrea Muñoz Trallero

Title: 14C Production in Lead-Cooled Reactors

Title in Finnish: 14C-Tuotto Lyijyjäähdytteisissä reaktoreissa

Degree Programme: Degree Programme in Engineering Physics and Mathematics

Major subject: Degree in Industrial Engineering Technology Minor subject: Nuclear Engineering Chair (code): Tfy-56

Supervisor: Prof. Rainer Salomaa Instructor: D. Sc. Jarmo Ala-Heikkilä

Abstract:

The increase in the energy consumption and the expected growth in the nuclear capacity make it necessary to look on for new technologies based in more sustainable and safe principles, such as lead-cooled reactors. This technology has been studied intermittently since the 1950s and is being considered nowadays as one of the six Generation IV reactor designs. New fuels compatible with lead coolant are also being studied and nitride fuels seem to be the best alternative.

The aim of this work is to offer an overview about the use of lead as coolant in fast reactors and to study the use of Uranium Nitride (UN) as fuel in this technology. UN seems to have proper thermal and physical characteristics and is chemically stable, but its production presents some difficulties and radioactive 14C is generated when it is irradiated inside the core.

This work is focused in studying the 14C production in lead-cooled reactors and determining the necessary 15N fuel enrichment to produce a similar amount of 14C as in thermal nuclear reactors. With this purpose, a Monte Carlo code named Serpent is used to run several pin cell simulations with different 15N enrichments. The results obtained show a clear dependence between the 14C production and the 15N enrichment, as it was expected, and also a linear relation between 14C production and burnup.

Date: 16/08/2011 Language: English Number of pages: 70

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Preface

This Final Project was carried out at the Department of Applied Physics of the Aalto University School of Science.

I would like to express my gratitude to my supervisor Rainer Salomaa, first for giving me the opportunity to study at Aalto University and also for providing me an interesting topic and for his valuable comments and opinions on this thesis.

I am also grateful to my instructor Jarmo Ala-Heikkilä for the insightful comments and clarifications to the final work and for his personal and professional advice during my time in Finland.

I would like to thank all the members of the Advanced Energy System Department for their warm welcoming and their kindness during my time in Finland, and specially Aarno Isotalo and Pertti Aarnio for their advice and help in the modelling part of this work.

I want to thank Clément Barray and Bernat Galiana for their friendship and support everyday in the department, and Lauri Lehtola, Janne Nieminen and Aaro Väkeväinen for their assistance and advice, and for letting me know things of Finland that just Finns know.

I would specially like to thank Raquel Medina for being the best flatmate I could have never had and for being my best friend and confidant during these months, I will never forget it. Finally, I would like to express my appreciation and gratitude to my family for their support, encouragement and advice during my studies and during the realization of this project.

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Contents

Abstract ... i Preface ... ii Contents ... iii List of Abbreviations ... v

List of Figures ...vi

List of Tables ... viii

1. Introduction... 1

2. Background ... 3

2.1. Liquid metal cooled fast reactors. Historical outlook ... 3

2.2. Fast reactor characteristics ... 5

2.3. Lead coolant ... 6

2.3.1. Benefits of lead coolant ... 9

Neutron moderating power ... 9

Boiling temperature ... 10

Inert to air and water ... 10

2.3.2. Challenges of lead coolant ... 10

Thermal capacity ... 10

Structural materials corrosion... 11

Melting temperature ... 11

Coolant contamination ... 12

2.4. Nitride fuels ... 13

2.4.1. Uranium mononitride ... 13

2.4.2. Benefits of uranium mononitride ... 15

Thermal conductivity and melting point ... 15

Fissile atom density ... 17

Fission gas release ... 17

2.4.3. Challenges of Uranium mononitride ... 19

UN production ... 20

14 C generation ... 20

2.5. Lead-cooled systems ... 22

2.5.1. Lead coolant technology ... 22

Purification by hydrogen ... 22

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Coolant filtrating ... 23

Control of dissolved oxygen concentration in the coolant ... 23

2.5.2. Safety ... 24

3. Study of 14C production in lead-cooled reactors ... 25

3.1. Serpent ... 25

3.2. BREST reactor design ... 25

3.3. Simulations ... 28

3.3.1. Pin cell simulations: Input parameters ... 32

Fixed parameters: ... 32

Varied parameters: ... 32

3.3.2. Pin cell simulations: Output parameters ... 33

3.3.3. Results and discussion ... 33

4. Summary and conclusions ... 36

References ... 38

Appendix 1: BREST-OD-300 reactor [37] ... 41

Appendix 2: Calculations of input parameters for the pin cell simulations ... 47

Appendix 3: Output values for each pin cell simulation ... 48

Appendix 4: 14C production rates for different reactors ... 58

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v

List of Abbreviations

UN Uranium Nitride (Uranium mononitride)

FR Fast Reactor

LWR Light Water Reactor HLM Heavy Liquid Metal

BREST Russian acronym for Lead-cooled Fast Reactor LBE Lead Bismuth Eutectic

SVBR Russian acronym for Lead-bismuth Fast Reactor

PEACER Proliferation-resistant, Environmental-friendly, Accident-tolerant, Continual and Economical Reactor

PBWFR Pb-Bi-cooled Direct Contact Water Fast Reactor LFR Lead-cooled Fast Reactor

UC Uranium Carbide

UO2 Uranium dioxide

SSTAR Small Secure Transportable Autonomous Reactor ELSY European Lead-cooled System

MOX Mixed Oxides FBR Fast Breeder Reactor GFR Gas-cooled Fast Reactor SFR Sodium-cooled Fast Reactor TD Theoretical Density

FGR Fission Gas Release

BU Burnup

VTT Technical Research Centre of Finland PSG Probabilistic Scattering Game PHWR Pressurized Heavy Water Reactor PWR Pressurized Water Reactor BWR Boiling Water Reactor

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List of Figures

Fig. 1.1 – Global clean-energy need and supply Fig. 2.1 – Liquid metal cooled FBR designs Fig. 2.2 – Electron shell diagram for Lead Fig. 2.3 – Graph of isotope stability Fig. 2.4 and 2.5 – Decay chain of 232Th Fig. 2.5 – Detail of Fig. 2.4 from 212Pb to 208Pb Fig. 2.6 – Lead ore Galena

Fig. 2.7 – Ellingham diagram for lead-bismuth eutectic melt Fig. 2.8 – UN crystal structure

Fig. 2.9 – UN density (g/cm3) correlation with temperature (K) Fig. 2.10 – Schematic representation of UN fuel pellet performance

Fig. 2.11 – UN thermal conductivity (W/m·K) correlations with temperature (K)

Fig. 2.12 - Temperature profile for a 20 mm diameter fuel pellet with a power density of 500 MW per cubic meter

Fig. 2.13 – SP-100 UN fission gas release as a function of burnup Fig. 2.14 – SP-100 UN fission gas release as a function of temperature

Fig. 2.15 – Predicted effects of burnup, temperature and density on UN fission gas release Fig. 2.16 – SP-100 UN at 57MWd/tU burnup. Fuel structure showing porosity at grain boundaries (SP3RR Test)

Fig. 2.17 – Schematic representation of grain edge bubbles at a low fission gas release state Fig. 2.18 – Schematic representation of fission gas release by pellet cracking

Fig. 3.1 – BREST-OD-300 reactor general view Fig. 3.2 – BREST-OD-300 reactor core configuration Fig. 3.3 – BREST-OD-300 overall survey

Fig. 3.4 – BREST-OD-300 reactor core: inside and reflector parts Fig. 3.5 – Entire core simulation

Fig. 3.6 – 14C production [atoms/cm3 UN] as function of burnup for different fuel rod diameters Fig. 3.7 – Infinite lattice pin cell simulation

Fig. 3.8 - 14C production [atoms/cm3 UN] as function of burnup for different 15N fuel enrichments

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Fig. 3.9 - 14C production [TBq/GWe·year] as function of burnup for different 15N fuel enrichments

Fig. 3.10 – Detail of Fig. 3.9

Fig. A1.1 – BREST-OD-300 plan view

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List of Tables

Table 2.1 – First Goals and Design Objectives for Breeder Reactors Table 2.2 – Generation IV Reactor Technologies

Table 2.3 – Fast neutron reactors

Table 2.4 – Chemical composition of commercial lead, wt. % Table 2.5 – Basic characteristics of reactor coolants

Table 2.6 – Typical impurity sources in nuclear HLM systems Table 2.7 – Radioactive properties of C-14

Table 2.8 – Global estimates of 14C production rates and reservoirs Table 2.9 – 14C production mechanisms and cross-sections

Table 2.10 – 17O, 14N and 13C content in water coolant Table 3.1 – Main technical characteristics of BREST reactors Table 3.2 - Study of the reflector effect

Table 3.3 – Study of the different diameters effect Table 3.4 - Study of the resonance tables effect

Table 3.5 – Scheme followed for the pin cell simulations Table 3.6 – Global estimate of 14C production

Table A3.1 – Results of pin cell simulation 1 Table A3.2 – Results of pin cell simulation 2 Table A3.3 – Results of pin cell simulation 3 Table A3.4 – Results of pin cell simulation 4 Table A3.5 – Results of pin cell simulation 5 Table A3.6 – Results of pin cell simulation 6 Table A3.7 – Results of pin cell simulation 7 Table A3.8 – Results of pin cell simulation 8 Table A3.9 – Results of pin cell simulation 9 Table A3.10 – Results of pin cell simulation 10 Table A3.11 – Results of pin cell simulation 11 Table A3.12 – Results of pin cell simulation 12 Table A3.13 – Results of pin cell simulation 13

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ix Table A3.14 – Results of pin cell simulation 14 Table A3.15 – Results of pin cell simulation 15 Table A3.16 – Results of pin cell simulation 16 Table A3.17 – Results of pin cell simulation 17 Table A3.18 – Results of pin cell simulation 18

Table A4.1 – Annual normalized 14C production rates for Light Water Reactors

Table A4.2 - Annual normalized 14C production rates for the HWR-generic CANDU-6 reactor Table A4.3 – Estimated 14C production rates from gas-cooled reactors

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1. Introduction

The increasing energy demand to meet human needs is one of the main issues presently discussed worldwide, owing to the future population grow which is estimated to be from 6.6 billion people today to 9 billion by 2050 [1]. In addition, the necessary 70 % reduction of the greenhouse gas emissions by 2050 to avert catastrophic change in the climate system [1] will require a global clean-energy economy and, consequently, a new energy production distribution.

Nuclear energy is being considered as an important technology to achieve these necessities. This technology produces presently 16 % of the world electricity with 438 power plants in operation around the world [2] and a clear increment of its contribution is predicted (Fig. 1.1).

Fig. 1.1 – Global clean-energy need and supply (The term Fossil CCS means Fossil Carbon Capture and Storage) [1]

Two boundaries of future nuclear energy supply are estimated (Fig. 1.1) depending on a combination of factors, such as new ore discoveries, advanced mining techniques, use of uranium “tailings”, more reprocessing, introduction of the thorium fuel cycle and, ultimately, employment of breeder reactors [1].

The low trajectory assumes that all nuclear capacity which is now being developed in pipeline or under construction gets completed and attached to the grid, but no other capacity is added. However, the 2,050 GW predicted with this low boundary by 2050 represents more than a five-fold increase over today's nuclear capacity [1]. Despite the high increment predicted with both boundaries, a clean-energy gap is still predicted (Fig. 1.1).

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The reactors nowadays under construction are part of the Generation III or III+ and are based on well known technologies. However, a new generation based on more sustainable principles and completely different technologies is being studied deeply. These Generation IV reactors are mostly fast breeder reactors, which are believed to be the most realistic and efficient solution to stabilize the chemical fuel consumption by allowing more efficient use of uranium resources and the burn of actinides, which are the long-lived component of high-level nuclear wastes.

One of these new technologies uses UN as fuel and liquid lead as coolant. The first part of this Final Project offers the reader an outlook about the application of lead as coolant and explains the main characteristics of Fast Reactors (FR) and the benefits and challenges of using lead as coolant in this technology. Secondly, a brief description of nitride fuels is given, followed by the description of the benefits and challenges of UN fuel in FR and the explanation of some specific considerations about lead coolant technology. Third, the program employed to develop the simulations and the reactor design used are described and the steps followed to study the production of 14C in lead cooled reactors and the results obtained are explained. Finally, the conclusions extracted from the study results are described and some extra information is attached in the Appendixes.

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2. Background

The aim of this section is to present a general overview about the use of lead as coolant in the past and the possible application

historical outlook is given, followed by the description of the main characteristics o Secondly, some information about lead is given and the benefits and challenges of this coolant are described. Finally, nitride fuels are described and UN is presented in more detail, followed by the description of its benefits and challenges.

2.1. Liquid metal cooled fast reactors. Historical outlook

The choice of the primary coolant is of great significance to achieve high performances because the coolant determines the main design approaches and the technical and economical characteristics of a nuclear power plant.

The proper coolant to be used in metals and gases were proposed, such as s helium, CO2, H2O and D2O as gas

the 1960s due to its thermal and physical properties This preference was mainly caused by the world sixties (Table 2.1). Sodium accomplishes

breeding ratio due to its higher power density achievable inside the core, in comparison with other coolants. Despite this, liquid lead

submarine reactors in the former Soviet Union in

Table 2.1 – First Goals and Design Objectives for Breeder Reactors The nuclear power research in general

during the 1970s and 1980s due to some events that changed drastically t power industry, such as the oil crisis in 19

those years. Furthermore, the accidents at nuclear power plants (Three Mile Island in 1979 and Chernobyl in 1986), the higher risk of nuclea

estimated higher prices of FR in comparison with Light Water Reactors (LWR) are some other causes of this halting [6].

The strategic line followed in

are presently being considered for the next generation of

to some drawbacks of sodium technology, such as the possibility of fire danger in case of its leakage or interaction with air or water. Furthermore, the elimin

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tion is to present a general overview about the use of lead as coolant in the past and the possible application of it when using UN as fuel in the future. First, a brief historical outlook is given, followed by the description of the main characteristics o Secondly, some information about lead is given and the benefits and challenges of this coolant are described. Finally, nitride fuels are described and UN is presented in more detail, followed by the description of its benefits and challenges.

iquid metal cooled fast reactors. Historical outlook

The choice of the primary coolant is of great significance to achieve high performances because the coolant determines the main design approaches and the technical and economical

lear power plant.

The proper coolant to be used in FR has been discussed since 1950s, when several liquid were proposed, such as sodium, lead and lead-bismuth as liquid coolants, or O as gaseous ones. However, sodium gained the widest acceptance in the 1960s due to its thermal and physical properties [3].

This preference was mainly caused by the world-wide strategic line of FR development in the ). Sodium accomplishes the requirements of low doubling time and high breeding ratio due to its higher power density achievable inside the core, in comparison with this, liquid lead-bismuth was used as coolant in some Alfa class submarine reactors in the former Soviet Union in the late 1960s and 1970s [4].

First Goals and Design Objectives for Breeder Reactors

The nuclear power research in general, and the development of FR concretely was halted during the 1970s and 1980s due to some events that changed drastically the situation in the power industry, such as the oil crisis in 1970s or the increased rate of natural gas production those years. Furthermore, the accidents at nuclear power plants (Three Mile Island in 1979 and Chernobyl in 1986), the higher risk of nuclear weapons in case of closed fuel cycles and the estimated higher prices of FR in comparison with Light Water Reactors (LWR) are some other The strategic line followed in first FR developments has been abandoned and other coolant are presently being considered for the next generation of nuclear reactors (Generation IV) due to some drawbacks of sodium technology, such as the possibility of fire danger in case of its leakage or interaction with air or water. Furthermore, the elimination of the requirements of tion is to present a general overview about the use of lead as coolant in the future. First, a brief historical outlook is given, followed by the description of the main characteristics of FR. Secondly, some information about lead is given and the benefits and challenges of this coolant are described. Finally, nitride fuels are described and UN is presented in more detail, followed

iquid metal cooled fast reactors. Historical outlook

The choice of the primary coolant is of great significance to achieve high performances because the coolant determines the main design approaches and the technical and economical has been discussed since 1950s, when several liquid bismuth as liquid coolants, or m gained the widest acceptance in wide strategic line of FR development in the ng time and high breeding ratio due to its higher power density achievable inside the core, in comparison with bismuth was used as coolant in some Alfa class

].

First Goals and Design Objectives for Breeder Reactors [5]

and the development of FR concretely was halted he situation in the natural gas production those years. Furthermore, the accidents at nuclear power plants (Three Mile Island in 1979 and r weapons in case of closed fuel cycles and the estimated higher prices of FR in comparison with Light Water Reactors (LWR) are some other has been abandoned and other coolants reactors (Generation IV) due to some drawbacks of sodium technology, such as the possibility of fire danger in case of its ation of the requirements of

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short doubling time and high breeding ratio has opened the possibility to consider other coolants.

The lead cooled technology is one of the possibilities that are presently being studied deeply. Several experimental programs are ongoing world-wide (USA, Europe, South Korea, Japan and Russia) for the development of Heavy Liquid Metal (HLM) cooled fast reactor since the late 1990s.

Russia started again the development of fast reactors with the lead-cooled BREST (Russian acronym for Pb-cooled fast reactor) concept in the early-1990s, which was followed by the Lead Bismuth Eutectic (LBE) cooled SVBR (Russian acronym for lead-bismuth fast reactor) concept in the late 1990s [7].

Republic of Korea in the Seoul National University and Japan in the Tokyo Institute of Technology are developing since late-1990s two different fast reactor designs using Pb-Bi as coolant, called PEACER (Proliferation-resistant, Environmental-friendly, Accident-tolerant, Continual and Economical Reactor) and PBWFR (Pb-Bi-cooled Direct Contact Water Fast Reactor) respectively [7].

Moreover, lead coolant technology has been chosen for one of the six Generation IV reactors, whose main goals are sustainability, economics, safety, reliability, proliferation resistance and physical protection.

This lead-cooled innovative system is known as Lead-cooled Fast Reactor (LFR) and it uses Pb or Pb-Bi as coolant (Table 2.2) and UN, UC (Uranium carbide) or UO2 (Uranium dioxide) as fuel [3].

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Two different LFR concepts are presently being designed, the SSTAR (Small Secure Transportable Autonomous Reactor) developed in the USA and the ELSY (European Lead-cooled System) developed by the European Commission [9].

These two LFR concepts are designed to use nitride fuels, including UN or modified UN fuel (UN fuel with chemical additives), and the ELSY conceptual design also considers the possibility to use MOX (Mixed Oxides) fuel.

This paper studies the application of UN fuel in fast reactors using lead as coolant, and concretely, the 14C production due to the 14N of the fuel considering different 15N enrichment scenarios. To develop the simulations the Russian BREST reactor design has been used as a reference.

2.2. Fast reactor characteristics

Fast reactors are a technological step beyond conventional power reactors and just about 20 FR have been operating and supplying electricity commercially since the 1950s (Table 2.3). Nevertheless, this technology is presently being studied deeply because most of the Generation IV reactor designs are fast [10].

Table 2.3 – Fast neutron reactors (E=experimental, D=Demonstration or prototype, C=commercial) [10]

Two different FR concepts can be distinguished depending on their ratio of final to initial fissile content. If this ratio is higher than one, which means the production of fissile material is higher than the consumption, they are called breeders, whereas if it is lower than one, they are called burners. This section only considers Fast Breeder Reactors (FBR) from now on.

FBR can utilise uranium about 60 times more efficiently than thermal reactors and less fissile material is required to maintain the chain reaction. However, they are more expensive to build and operate and their application is only justified economically if uranium prices remain above 1990s low levels [10].

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They have no moderator and rely on fast neutrons to cause fission, which for uranium is less efficient than using slow neutrons and higher enrichments are necessary

Therefore, FRs usually use plutonium as the

neutrons to keep going and produces 25% more neutron are enough neutrons to maintain the chain reac

time [10].

The conventional FBRs built so far consist of a core surrounded by a fertile blanket of depleted uranium (238U), where most of the

because of the low neutron flux other FBR cores. Nevertheless,

and consumption of plutonium occur at the same time, and a stainless steel reflector surrounding it. Although this configuration has lower breeding ratio

non proliferation principle.

Two core designs have been used, which differ from each other in the disposition of their primary heat exchangers and pumps. As sho

in the reactor tank in the pool type

Fig. 2.1

The FBR cores are much smaller than those of a ther temperatures (between 500ºC and 800ºC)

densities and require very efficient heat transfer mediums, which are normally liquid metals. These coolants allow working at lower pressures thus needi

structures than conventional nuclear reactors.

2.3. Lead coolant

Lead is considered a heavy metal and the stable elements, although

to its long half-life of 1.9×10 universe). [11, 12]

It has four natural isotopes

formed from the radioactive decay of two isotopes of uranium ( 6

They have no moderator and rely on fast neutrons to cause fission, which for uranium is less efficient than using slow neutrons and higher enrichments are necessary (ov

Therefore, FRs usually use plutonium as the basic fuel because it fissions sufficiently with fast neutrons to keep going and produces 25% more neutrons than uranium, which means are enough neutrons to maintain the chain reaction and to breed 239Pu from

The conventional FBRs built so far consist of a core surrounded by a fertile blanket of depleted ), where most of the 239Pu is produced. This blanket remains almost pure

utron flux in this area and can be reprocessed to use the

Nevertheless, future FBRs will just have a simple core, where the production and consumption of plutonium occur at the same time, and a stainless steel reflector rrounding it. Although this configuration has lower breeding ratios, it is preferred due to its Two core designs have been used, which differ from each other in the disposition of their primary heat exchangers and pumps. As showed in Fig. 2.1, these components

the pool type and situated outside of it in the loop design.

Fig. 2.1 – Liquid metal cooled FBR designs [11] cores are much smaller than those of a thermal nuclear reactor and

between 500ºC and 800ºC) [8]. As a consequence, they have higher power densities and require very efficient heat transfer mediums, which are normally liquid metals. These coolants allow working at lower pressures thus needing less robust

conventional nuclear reactors.

Lead is considered a heavy metal and its atomic number is 82, which is the highest one of all the stable elements, although that of bismuth is 83 and it is sometimes considered stable due 1.9×1019 years (more than a billion times the estimated age of the has four natural isotopes 204Pb, 206Pb, 207Pb, and 208Pb, the three last ones are stable and

tive decay of two isotopes of uranium (235U and 238U

They have no moderator and rely on fast neutrons to cause fission, which for uranium is less (over 20% U-235). basic fuel because it fissions sufficiently with fast s than uranium, which means there Pu from 238U at the same The conventional FBRs built so far consist of a core surrounded by a fertile blanket of depleted is produced. This blanket remains almost pure 239Pu in this area and can be reprocessed to use the 239Pu as fuel in future FBRs will just have a simple core, where the production and consumption of plutonium occur at the same time, and a stainless steel reflector , it is preferred due to its Two core designs have been used, which differ from each other in the disposition of their ese components are immersed and situated outside of it in the loop design.

operate at higher As a consequence, they have higher power densities and require very efficient heat transfer mediums, which are normally liquid metals. ng less robust engineering

82, which is the highest one of all considered stable due (more than a billion times the estimated age of the Pb, the three last ones are stable and U) and one isotope

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of thorium (232Th), whereas the

but considered stable due to its long half

Fig. 2.2

All isotopes of lead have 82 protons, which is considered a magic number in nuclear physics field because the nucleons (either protons or neutrons) are arranged into complete shells within the atomic nucleus (Fig. 2.2

nuclear decay as they have higher average binding energy per nucleon than expected 2.3).

Fig. 2.3

There are also some instable lead isotopes with all years), 202Pb (53,000 years) or

radioisotopes (Fig. 2.4 and 2.5 of 22.20 years [12].

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), whereas the 204Pb is entirely a primordial nuclide and slightly radioactive but considered stable due to its long half-life of 1.4x1017 years. [11, 12]

Fig. 2.2 - Electron shell diagram for Lead [11]

isotopes of lead have 82 protons, which is considered a magic number in nuclear physics nucleons (either protons or neutrons) are arranged into complete shells Fig. 2.2). The nuclei with this characteristic are more stable against nuclear decay as they have higher average binding energy per nucleon than expected

Fig. 2.3 – Graph of isotope stability [13]

There are also some instable lead isotopes with all type of half-life, such as 205 Pb (53,000 years) or 212Pb (10.64 h), most of them formed in decay chains of

4 and 2.5), but also some naturally occurring like the 210Pb,

is entirely a primordial nuclide and slightly radioactive

isotopes of lead have 82 protons, which is considered a magic number in nuclear physics nucleons (either protons or neutrons) are arranged into complete shells The nuclei with this characteristic are more stable against nuclear decay as they have higher average binding energy per nucleon than expected (Fig.

205

Pb (15.3 million Pb (10.64 h), most of them formed in decay chains of different Pb, with a half-life

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Fig. 2.4 and 2.5 – Decay chain of Lead is rarely found in nature as pure metal copper, so it is normally extracted together with the

(PbS) (Fig. 2.6), which contains 86.6% lead, and other common varieties are cerussite (PbCO and anglesite (PbSO4).

Most part of the ores extracted from mine

problem because ores with 3% lead content or more can be economically exploited by different technologies depending on the purity desired.

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Decay chain of 232Th and detail from 212Pb to 208Pb (stable) [14, 15] found in nature as pure metal, but usually in an ore mixed with zinc, silver and copper, so it is normally extracted together with these metals. The main lead mineral is galena

, which contains 86.6% lead, and other common varieties are cerussite (PbCO

Fig. 2.6 – Lead ore Galena [11]

Most part of the ores extracted from mines contains less than 10% lead. However, t

problem because ores with 3% lead content or more can be economically exploited by different technologies depending on the purity desired.

Pb (stable) [14, 15] ore mixed with zinc, silver and se metals. The main lead mineral is galena , which contains 86.6% lead, and other common varieties are cerussite (PbCO3)

10% lead. However, this is not a problem because ores with 3% lead content or more can be economically exploited by

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The most applied methodology consists of crushing the ores and concentrate them (typically to 70% or more) by froth flotation. After this, the ores are roasted, producing mainly lead oxide mixed with sulfates and silicates of lead and other metals contained in the initial ore. The next steps are, first reducing the obtained lead oxide in a coke-fired blast furnace to convert most of the lead to its metallic form, and second separating it from the slag (silicates containing 1.5% lead), matte (sulfides containing 15% lead) and speiss (arsenides of iron and copper) formed inside the furnace.

Metallic lead resulting from these steps still contains significant contaminants of arsenic, antimony, bismuth, zinc, copper, silver, and gold. For this reason, it is treated in a reverberatory furnace with air, steam, and sulfur to oxidize the contaminants except silver, gold, and bismuth, and the oxidized contaminants are removed by drossing.

In addition, metallic silver and gold are usually removed and recovered economically by means of the Parkes process, and the resulting melt is treated with metallic calcium and magnesium to remove the bismuth by Betterton-Kroll process.

Table 2.4 – Chemical composition of commercial lead, wt. % [16]

After these treatments, lead is nearly pure (Table 2.4) and is ready to be used in various applications, such as radiation shielding, sound damping layer, electrodes for electrolysis process or fast reactor coolant. The principal benefits and challenges of this last application are presented in the following sections.

2.3.1. Benefits of lead coolant

The main benefits of lead are its low neutron moderating power, its high boiling temperature and its chemical stability with air and water. These properties are presented below:

Neutron moderating power

Lead has a low relative moderating power if compared to the one of Na (Table 2.5), which ensures the hard neutron spectrum needed for breeding and allows to use wide lattices, reducing the necessary power consumption for pumping and permitting to use sheathless fuel assemblies to exclude their overheating during local flow blockage.

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Table 2.5 – Basic characteristics of reactor coolants [7]

This effect is mainly caused by its high scattering cross-section (Table 2.5), which ensures small leakage of neutrons from the core and, as a consequence, better neutron economy. However, part of this beneficial effect is reduced by its high fast neutron absorption cross-section which increases the loss of neutrons inside the core.

Boiling temperature

The boiling temperature of lead is 1737ºC, which is considerably higher than that of the rest of coolants indicated in the Table 2.5. This is an important safety feature because it allows to work at higher temperatures and lower pressures.

The high working temperatures improve the reactor thermal efficiency, while the high boiling point excludes the possibility of coolant boiling in case of accident. On the other hand, the low working pressures simplify the equipment design, manufacture and operation conditions. As a result, the high boiling temperature of lead increases the facility reliability and safety.

Inert to air and water

Lead does not react chemically with air or water as Na (Table 2.5), which means there is no possibility of explosion or fire because there is no liberation of hydrogen when it interacts with them, for instance in case of rupture in the primary loop. This makes it possible to realize a two-loop scheme to remove the heat, which simplifies the facility construction and at the same time enhances reactor safety.

2.3.2. Challenges of lead coolant

The main challenges of lead are its low thermal capacity, the possible corrosion of core structural materials, high melting temperature and contamination during operation. These properties are presented below:

Thermal capacity

The thermal capacity of lead is considerably lower than that of sodium and, although it has a higher density, this value is not high enough to compensate for the hydraulic resistance of the

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core. Because of this, if lead is used as coolant with equal conditions as sodium, the pressure drop is 7 times higher.

To decrease lead core hydraulic resistance the flow cross section area in the core should be increased by reducing the volumetric fuel fraction and increasing the core diameter. Since high core dimensions are not desirable because they imply a cost increase, using a fuel with high fissile material densities is a good alternative to high diameter increments and it reduces considerably the volumetric fuel fraction inside the core.

Structural materials corrosion

Corrosion-resistance of structural materials is necessary to ensure its integrity and, as some studies show, depends on oxygen concentration in liquid lead. At a definite level of dissolved oxygen concentration the development of corrosion processes is inhibited due to formation of a protective oxide film on steel surfaces.

However, if local corrosion appears at separate corrosion-erosive centres, structural steel core components could be damaged. This kind of corrosion appears at temperatures higher than 550ºC and after some hundreds hours under the following conditions: unbalance of alloying and impurity elements in steel, poor quality of metal, absence of quality control of coolant, non−optimal coolant flow regimes [17].

To prevent structural materials from suffering corrosion damages these working conditions should be avoided and strict controls of oxygen content must be done (further information in section 2.5.1). In addition, at high temperatures the presence of silicon in steel is an indispensable condition of corrosion blocking. For this reason, steels used for heavy liquid metal coolant applications normally have a silicon content that varies from 1 up to 3.5% [17].

Melting temperature

The lead melting temperature of 327.46ºC [11] creates some difficulties when it is used as reactor coolant. First, the working range of temperatures is decreased due to this high value and the upper temperature limitation of 550 ºC, since structural materials cannot be allowed to reach higher temperatures [8].

Fig. 2.7 – Ellingham diagram for lead-bismuth eutectic melt (Note: Liquid lead is rather similar to the lead-bismuth eutectic in its physics and chemistry behaviours) [18, 19]

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12

Secondly, the amount of impurities is higher if compared to other coolants as a consequence of the necessarily higher working temperatures (Fig. 2.7), thus affecting coolant quality and increasing the maintenance procedures needed.

In addition, the high melting point of lead forces to preheat secondary loop water up to higher temperatures than with other technologies (340ºC in case of BREST reactor) [20] to ensure no coolant freeze. This worsens the controllability of the feed water system and forces to have less compact steam generators.

Nevertheless, in case of accident this high melting temperature preclude accidents involving loss of coolant and core cooling, melting of fuel elements or leakage of radioactive lead out of the core, due to lead freezing and crack remedy.

Coolant contamination

Oxygen is the most important impurity because it reacts perceptibly with lead and also with some structural steel components forming several oxides (Fig. 2.7). Its presence inside the core is due to several sources (Table 2.7), such as depressurization of a loop in cold or heated state or the interaction between lead and atmospheric oxygen in case of an accident.

Table 2.6 – Typical impurity sources in nuclear HLM systems [17]

There are also other contamination sources apart from oxygen and its corrosion products in the coolant, such as activation products from fission or corrosion products and light particles produced inside the core like hydrogen (Table 2.6).

All these compounds receive the name of "slag" and may deposit on the circuit surfaces affecting to coolant thermal-hydraulic properties, for instance, reducing the overall heat transfer capacity, increasing the hydraulic resistance of the coolant or causing the pumps and fixture failure. On account of this, the content of oxygen in coolant is strictly controlled and

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13

several maintenance treatments are done in normal operation of the circuit (further information in section 2.5.1).

2.4. Nitride fuels

Nitrides have been proposed as materials for fast neutron systems since the beginning of nuclear fuel development owing to their suitable properties. They were studied in the 1950s and 1960s, just parallel to oxide fuel production, but research in nitride fuels was halted later on due to their preferable application in FR and the non-research period of this technology during the 1970s and 1980s. However, they are now gaining attention as fuels for Generation IV reactors, such as the LFR, the GFR (Gas-cooled Fast Reactor) or the SFR (Sodium-cooled Fast Reactor) [3].

Different nitrides have been studied and experimentally produced, such as UN, PuN or a combination of them (U,Pu)N. Presently, some studies are considering the use of mixed nitrides based on zirconium to optimize the burnup of the fuel and to reduce the toxicity of nuclear waste [21]. Moreover, other researchers are focusing their investigations to evaluate modified uranium nitride fuels to achieve long core life with compact reactor designs by enhancing the fuel properties [22].

Mononitride fuels are more stable, can achieve higher burnup and have higher actinide densities than other nitrides (i.e. dinitrides or sesquinitrides), features of special interest for their application in fast reactors. In contrast, they are more difficult to synthesize and their production is more laborious.

The choice of the best nitride to be used in FR is not discussed in this paper mainly because this is not the aim of the study and also because the quantity of 14C produced is just in relation with the 14N content in the compound. For this reasons and considering that the nitrides to be used in FRs are mononitride, UN has been used as fuel to develop the simulations. The general characteristics and the benefits and challenges of this fuel are described below.

2.4.1. Uranium mononitride

Uranium mononitride is a ceramic compound with molecular formula UN and FCC crystal structure, as showed in Fig. 2.8. Its density varies as a function of temperature but it stays around 14 g/cm3 at normal FR operating temperatures (Fig. 2.9).

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Fig. 2.9 – UN density (g/cm3) correlation with temperature (K) [24] Two different types of UN can be distinguished in function of its density. If

the Theoretical Density (TD), the compound is considered of high density, whereas if the value is lower, it is considered as low density UN.

The TD of a material can be cal equation:

where:

Nc = number of atoms in unit cell (N A = Atomic Weight [kg/mol] Vc = Volume of unit cell [m

3 ] NA = Avogadro’s number [atoms/ UN was developed and tested during

adequate cladding materials and its behaviour at different situations

studied in several laboratories, such as Lawrence Livermore National Laboratory (University of California, Berkeley) and Los Alamos National Laboratory (University of California, New Mexico).

Microstructural analysis of irradiated UN shows that high density UN operating at moderate temperatures (fuel centreline temperature below 1650 K and cladding temperatu

1400 K) has no swelling, low fission gas release, no fission product interaction and very little cracking. However, if higher temperatures are reached the fuel pellets are sintered together (Fig. 2.10) thus limiting the useful lifetime of the fuel

14

UN density (g/cm3) correlation with temperature (K) [24] ypes of UN can be distinguished in function of its density. If it

ensity (TD), the compound is considered of high density, whereas if the value is lower, it is considered as low density UN.

of a material can be calculated from its atomic weight and crystal structure with the

= number of atoms in unit cell (Nc = 4 FCC crystal structure)

= Avogadro’s number [atoms/mol]

UN was developed and tested during the 1960s for space nuclear power reactors to study the adequate cladding materials and its behaviour at different situations. Presently,

studied in several laboratories, such as Lawrence Livermore National Laboratory (University of Los Alamos National Laboratory (University of California, New Microstructural analysis of irradiated UN shows that high density UN operating at moderate temperatures (fuel centreline temperature below 1650 K and cladding temperatu

1400 K) has no swelling, low fission gas release, no fission product interaction and very little cracking. However, if higher temperatures are reached the fuel pellets are sintered together

) thus limiting the useful lifetime of the fuel.

UN density (g/cm3) correlation with temperature (K) [24]

it is around 95% of ensity (TD), the compound is considered of high density, whereas if the value culated from its atomic weight and crystal structure with the

the 1960s for space nuclear power reactors to study the . Presently, it is being studied in several laboratories, such as Lawrence Livermore National Laboratory (University of Los Alamos National Laboratory (University of California, New Microstructural analysis of irradiated UN shows that high density UN operating at moderate temperatures (fuel centreline temperature below 1650 K and cladding temperature below 1400 K) has no swelling, low fission gas release, no fission product interaction and very little cracking. However, if higher temperatures are reached the fuel pellets are sintered together

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15

Fig. 2.10 – Schematic representation of UN fuel pellet performance [25]

On the other hand, the same analysis shows that low density UN tends to restructure and form centre voids (Fig. 2.10), and that fuel, fission products, liners and cladding interact between them. In addition, transport of UN from the fuel centreline to the cladding walls is observed, suggesting dissociation of UN from hot regions and reformation in cold regions.

As conclusions, low density UN or high operating temperatures are undesirable characteristics, while higher burnup and longer fuel cycles can be reached if fuel is irradiated at proper conditions.

The principal benefits and challenges of this compound are presented in the following sections.

2.4.2. Benefits of uranium mononitride

The main benefits of UN are its high thermal conductivity and high melting point, its high fissile actinide density and its low fission gas release. These properties are presented below in more detail:

Thermal conductivity and melting point

UN has a thermal conductivity of 23 W/m·K at 1000 K (Fig. 2.11), value 10 times higher than that of UO2 at the same temperature, 2,3 W/m·K [22]. The effect of these different values is showed in Fig. 2.12, where the temperature profiles of different fuels working under the same conditions are represented.

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16

Fig. 2.11 – UN thermal conductivity (W/m·K) correlations with temperature (K) [24] The higher the thermal conductivity, the softer is the temperature profile and the lower is the thermal stress in fuel pellets thus producing less cracking. This allows to operate at higher linear power and higher fuel temperatures than those of conventional nuclear reactors.

Fig. 2.12 - Temperature profile for a 20 mm diameter fuel pellet with a power density of 500 MW per cubic meter [26]

In addition, the high UN melting point of 2630 ºC contributes positively to work at high temperatures ensuring a considerably long margin of time before fuel starts melting in case of emergency situation. However, some studies certify the possibility of nitride dissociating below the melting point, so the fuel melting temperature should never be reached.

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17

Fissile atom density

UN has a relatively high fissile atom density if compared to UO2, with 13,52 gU/cm 3

against 9,66 gU/cm3 respectively [22]. As it has been mentioned above, this is an important fuel characteristic which helps to reduce its volumetric fraction inside the core, decreasing coolant hydraulic resistance.

Fission gas release

Fission gas release is very low at temperatures up to 1600 K for low density UN and up to 1800 K for high density UN, whereas it clearly increases at higher temperatures for both cases, especially for low density UN (Fig. 2.13). On the other hand, fission gas release rate apparently increases linearly with burnup and it is approximately three times lower for high density UN (Fig. 2.14). These results were obtained in Los Alamos National Laboratory in the 1990s, when UN fuel pellets for the SP-100 reactor were tested.

Fig. 2.13 and 2.14 – SP-100 UN fission gas release as a function of burnup and temperature [25] Storm [24] proposed in 1988 an equation to predict UN fission gas release with the form:

. . !" #.

$

where FGR is percent of fission gas released, TD is percent of theoretical fuel density, BU is burnup in atomic percent of uranium, and T is average fuel temperature in degrees Kelvin. Fig.2.15 uses this equation to show the influence of temperature, burnup and UN density in the release of fission gas.

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18

Fig. 2.15 – Predicted effects of burnup, temperature and density on UN fission gas release [25] The main cause of this release is that fission gases generated inside UN grains tend to diffuse to the grain boundaries and form gas bubbles (Fig. 2.16), which can be situated in a grain face boundary (shared by two grains) or a grain edge boundary (shared by three grains).

Fig. 2.16 – SP-100 UN at 57MWd/tU burnup. Fuel structure showing porosity at grain boundaries (SP3RR Test) [24]

The bubbles can grow along the grain boundaries and can eventually touch the fuel external surfaces. If this happens they are called open bubbles because the fission gases are instantaneously released out of the fuel (Fig. 2.17).

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19

Fig. 2.17 – Schematic representation of grain edge bubbles at a low fission gas release state [27]

A secondary cause of these releases is the fuel pellet cracking that can occur during irradiation, increasing the fuel surface to volume ratio and augmenting the probability of fission gas releases (Fig. 2.18).

Fig. 2.18 – Schematic representation of fission gas release by pellet cracking [27] Fission gas releases produce an increment in the internal gas pressure of the fuel pellet and contribute to increase the fuel pellet diameter over lifetime, limiting the achievable burnup. Since high burnup values are desirable, low fission gas releases are necessary to reduce the downtime for refuelling, the number of fresh fuel elements required and spent fuel elements generated, and to decrease the potential for diversion of plutonium from spent fuel for use in nuclear weapons.

2.4.3. Challenges of Uranium mononitride

The main challenges of UN are its production and the 14C generation during its irradiation. These difficulties are described below:

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UN production

UN has been experimentally produced by different methodologies since the late 1950s, such as carbothermic reduction of UO2 prior to nitration, direct nitration of NH3, nitration by arc melting of uranium metal, or hydration of pure uranium metal prior to nitration. However, the only route demonstrated for high purity UN production is the carbothermic reduction prior to nitration synthesis technique.

The most accepted route of this methodology is the process investigated by Matthews et al. based in previous studies of Muromura et al. It consists first in a carbothermic reduction of a UO2 and carbon powder mixture carried out in an evacuated induction furnace (P = 10

-8 atm) connected to a gas supply system, and followed by a nitration between 1400ºC and 1600ºC in a 1 atmosphere reactant gas stream (N2 – 6% H2) [28].

This method presents a strong correlation between time conversion from the oxide to nitride needed, reaction atmosphere and C/UO2 ratio. Concretely, Muromura et al. observed that reaction time decreases with increasing temperature and C/UO2 ratio decreases with increasing hydrogen content in the reaction atmosphere [28].

Furthermore, Matthews et al. note that residual oxygen and carbon levels are very sensitive to batch size and reducing-gas flow rate. Therefore this would likely be a difficult route to large scale production due to the high reaction temperatures and the significant infrastructure investment required.

Nevertheless, the starting materials (UO2 and C) are less expensive than the ones used in other methods and the final product is significantly more pure than that of similar routes, with 500 to 1000 ppm impurity concentration [28]. These last two arguments are the main reasons to consider this route the most appropriate, although other methodologies have not been rejected yet.

14C generation

14

C is a radioactive isotope of carbon which is produced naturally in the upper atmosphere by the reaction of 14N with the neutrons originating from cosmic rays. It has a considerably low natural abundance (Table 2.7), concretely 1.5·10-10 % natural carbon is 14C, while 99% is 12C and the rest is 13C. The half-life of 14C is 5.700 years, a feature that makes 14C an important radionuclide in radioactive wastes. [29, 30]

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Its natural abundance has been increased about 3% during the last decades by human activities, mostly through atmospheric nuclear weapons testing but also through nuclear reactor emissions (Table 2.8).

Table 2.8 – Global estimates of 14C production rates and reservoirs [30]

Nuclear reactor emissions of 14C are due to its formation by three different reactions (Table 2.9), but in the studied case its production is mainly caused by the reaction of neutrons from fissions with the 14N present in fuel through 14N(n, p)14C reaction and with some impurities of the structural materials, such as the 13C present in the cladding. To simplify the study and considering that the carbon weight content in the EP-823 alloy (cladding material) is 0.14% [31], these impurities have not been considered.

Table 2.9 – 14C production mechanisms and cross-sections [30]

The 14C produced in reactors is mainly contained in reactor facilities (trapped in fuel, structural materials and in-house waste holding structures) or in licensed waste management sites. However, it is known that some emissions of gases such as 14CO2 or hydrocarbons occur if water is used as coolant because it contains 17O, 14N and 13C (Table 2.10), and that some liquid releases containing 14C take place in waste storage sites.

Table 2.10 – 17O, 14N and 13C content in water coolant [32]

In the case of study, no water is used as coolant but a high quantity of nitrogen is present inside the core due to the fuel used. The as-fabricated fuel pellet of UN has a uniform nitrogen distribution but when the reactor rises the operating temperature, it is released from fuel surfaces into void spaces of the fuel pellet.

Nitrogen diffuses to the surface following a concentration gradient and quasi-equilibrium is reached between fuel concentration at the pellet surface and nitrogen partial pressure in the

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22

fuel pellet. However, equilibrium is never reached because nitrogen is lost from the fuel pellet by diffusion through the liner to the cladding and by migration to the exposed cladding in the end plug regions [23]. Consequently, the 14C is distributed in the entire core.

Since the natural abundance of 14N is 99.63% [32], the production of 14C would be considerably high if no 15N fuel enrichment is done in advance. For this reason, several laboratories are presently studying this process and determining the optimal enrichment to minimise the production of 14C while ensuring economic viability.

This paper studies the generation of this radionuclide in a lead cooled reactor (BREST design) considering different enrichments. The aim is to determine the influence of the 15N enrichment and other parameters, such as the burnup or the position occupied inside the core, in the quantity of 14C generated.

2.5. Lead-cooled systems

This section presents some specific characteristics that differentiate lead-cooled systems from other technologies, such as its specific maintenance treatments or its intrinsic safety.

2.5.1. Lead coolant technology

Lead coolant requires some procedures to ensure corrosion-erosion resistance of structural materials and cleanness of the coolant and loop surfaces. They are necessary due to slag formation (oxides of Pb and of some structural steel impurities, activation products, etc) mentioned above. These coolant treatments are [33]:

• Purification by hydrogen

• Regulation of dissolved oxygen concentration in the coolant • Coolant filtrating

• Control of dissolved oxygen concentration in the coolant

A brief description of these methodologies is given in the following sections.

Purification by hydrogen

The main objective of this method is to eliminate the deposits and, in addition, to recover the contained lead by disintegrating the deposits using gas mixtures (H2-H2O-He, Ar) and return it into the coolant.

There are two possible methods to supply the gas mixtures into the loop, only into the loop gas volume or concurrently into the loop gas volume and directly into circulating coolant [33]. With the first option, hydrogen only interacts with the deposits located on coolant free surfaces, whereas with the second one, the gas mixture spreads along the whole loop and hydrogen interacts with the deposits situated in all loop sections, thus this second method is more effective.

The hydrogen purification method can be divided in several processes. First, metals from the deposits located on coolant free surfaces and loop surface are reduced following the next chemical reaction:

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23

%&'()+ +,- ↔ /%& + +,-(

In case of using the second option to supply the gas mixture, metals from the oxides circulating with the coolant are also reduced.

Secondly, the dissolved oxygen is extracted from coolant following the next chemical reaction, where [O] is dissolved oxygen:

0(1 + ,-↔ ,-(

Finally, oxides contained in the deposits get dissolved in the deoxidized lead following the next chemical reaction and the process starts again.

%&'()↔ /0%&1 + +0(1

Regulation of dissolved oxygen concentration in the coolant

As mentioned before in several occasions, oxygen concentration in the coolant is strictly controlled and maintained at specific values. This is mainly to prevent structural steel corrosion inside the core by keeping steel surfaces in a passive state.

In general, oxygen concentration in coolant decreases because of steel surface oxidation and diffusion of impurities from steel matrix to the coolant. To increase its concentration, mass-transfer apparatuses containing solid-phase lead oxide are applied.

The apparatus is located in bypass piping and its operation consists in directing the coolant flow through this piping and the apparatus if an oxygen concentration increment is needed. This way, when the oxide of the apparatus contacts with the coolant, it gets dissolved in lead forming oxygen, which is transported along the loop.

Coolant filtrating

Oxides of lead, iron, chromium, manganese and other metals are suspended in lead coolant during normal operation. Their concentration can approach the value of 10-3 mass % [33] or higher and, as said before, they can be deposited onto loop surfaces with undesirable consequences.

The aim of coolant filtration is to eliminate the solid impurities that have not been reduced by other methods, thus ensuring cleanness of the coolant and loop surfaces.

Control of dissolved oxygen concentration in the coolant

The oxygen concentration is the main parameter submitted to control due to its important role in coolant technology. Some experiments show that oxygen distribution in the loops can be equal or not, due to significant effect of their hydrodynamic particularities.

These studies confirm that the main factor influencing oxygen concentration distribution is the temperature changing velocity of circulating coolant and, as a consequence, the coolant circulating velocity.

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24

On account of this, a different number of oxygen sensors is necessary owing to reactor basic design (loop or pool type). Concretely, only one sensor is needed in case of loop design, while three or more sensors located in different temperature zones are necessary in case of pool type.

2.5.2. Safety

Lead is a natural or “intrinsic” safety coolant, which means it has some physical and chemical properties that ensure system safety. This way, simple structures and constructions are used because safety is not achieved by build-up on engineered systems or by using high requirements for equipment and personnel.

To receive the qualification of intrinsically safe, a coolant should accomplish as much as possible the requirements listed below [34]:

• Ensure an intensive and stable heat exchange at as low power consumption rate for pumping as possible;

• Have a sufficient heat resistance;

• Have a higher boiling temperature and a lower melting temperature (for liquid phase operation in a wide temperature and pressure range);

• Have a low chemical activity for reducing the danger during handling and improving the corrosion resistance of structural materials;

• Be accessible and convenient during storage and transportation; • Be stable during in−pile radiaXon exposure;

• Have a small neutron capture and scattering cross sections (to ensure as low losses of neutrons during nuclear reactions as possible);

• Be low-activated during exposure to radiation (to reduce the activity of the plant's primary circuit).

It is not possible to fully meet all these requirements, but lead accomplish most of them due to its natural characteristics mentioned before, such as its low moderation and absorption of neutrons, its high boiling temperature or its weak interaction with air and water.

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3. Study of

14

C production in lead-cooled reactors

The simulations developed to study the production of 14C in lead-cooled reactors are described in this section. First, a brief description of the program employed is given, followed by an explanation of BREST reactor design and a description of the simulations developed and the results obtained.

3.1. Serpent

Serpent is a Monte Carlo neutron transport code which is being developed at the Technical Research Centre of Finland (VTT) by Jaakko Leppänen since 2004 [35]. The project has been given the working title “Probabilistic Scattering Game” (PSG) and uses an analogue Monte Carlo game and the so-called k-eigenvalue criticality source method to simulate a self-sustaining fission chain reaction.

The Monte Carlo methods have several applications, such as criticality safety analyses, radiation shielding and dosimetry calculations, detector modelling or the validation of deterministic transport codes. However, its long running time, especially in burnup calculation, is probably the main reason why this methodology is not more widely used.

On account of this, one of the main goals of the Serpent project is to show that this limitation can be lifted by developing dedicated Monte Carlo lattice physics codes and that the continuous-energy Monte Carlo method may become a viable alternative to deterministic codes within the near future. [35]

Serpent is, in technical terms, a three-dimensional, continuous-energy Monte Carlo neutron transport code that uses an input file based on the MCNP version. MCNP is a Monte Carlo particle transport code developed at Los Alamos National Laboratory and it is probably the best known and most widely used transport calculation code based on the Monte Carlo method.

The main differences to other codes are that Serpent permits burnup calculation in a reasonable running time and that it allows to model the geometry easier than with other codes. Moreover, Serpent is specifically intended for reactor physics calculations and, particularly, at the fuel assembly level, while other codes, such as the MCNP, are more general. For these reasons Serpent has been used to develop the simulations of this work.

3.2. BREST reactor design

As mentioned above, BREST is a lead-cooled fast reactor which is being studied by the Russians since the early 1990s. It has been chosen as reference for the simulations because its development is well advanced and the design details necessary to write the input files were available.

Two different BREST reactor designs are being developed, with different power generation and different dimensions and design details (Table 3.1). Concretely, the BREST-OD-300 is an experimental demonstration complex of the BREST-1200 reactor to study the physical and thermohydraulic behaviors of lead coolant technology, but it will also be put into commercial operation when the tests have been completed.

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Table 3.1 – Main technical chara

Fig. 3.1

26

Main technical characteristics of BREST reactors [36

Fig. 3.1 – BREST-OD-300 reactor general view [1]

cteristics of BREST reactors [36]

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27

Both reactors have similar designs based on a two-loop scheme and a central circuit arrangement of the first loop, which means that the main circulating pump and the steam generators are placed outside the main reactor vessel (Fig. 3.1). In both cases, heat is removed using pumps that generate two different coolant levels (Fig. 3.1), and which force coolant to circulate through the core and the steam generators.

In addition, the gap between the fuel and the cladding is filled with lead to provide a good thermal contact between them and to decrease, at the same time, the fuel temperature and the release of fission products from the fuel.

There are three different zones (Fig. 3.2) inside the core which are used to smooth the radial distribution of energy, but instead of using different fuel enrichments as in conventional reactors, the energy release and the flow rate of lead in a fuel assembly is shaped by using different fuel rod diameters.

Fig. 3.2 – BREST-OD-300 reactor core configuration [37]

Both designs present an in-vessel storage of spent fuel (Fig. 3.1) where the used fuel assemblies stay removed from the core and protected from neutrons. This distribution permits to accelerate and simplify the removal of irradiated fuel from the reactor by first holding the fuel until the heat is released (∼0.5 year), which admits reloading and transport operations without forced cooling [36].

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Fig. 3.3 – BREST-OD-300 overall survey [37]

Moreover, the BREST-OD-300 reactor facility design also consider an on-site fuel cycle (Fig. 3.3) divided into two phases [36]:

• The first phase includes sections for fabricating powder from the initial nuclear materials, pellets, fuel elements, and fuel assemblies and is intended for preparing the first fuel loads for BREST-OD-300 (145 fuel assemblies, 17.6 tons) and BN-800 (776 fuel assemblies, 31.7 tons) in the course of a year;

• The second phase includes sections for disassembling and regenerating irradiated fuel, and it will be put into operation three years after the first phase.

Further details about BREST-OD-300 design are given in Appendix 1 of this work.

3.3. Simulations

This section presents the steps followed to study the production of 14C in the BREST core. First, the simulation of the entire BREST core is planned but it would take a large time, so the first step is to determine if this type of simulation is strictly necessary.

The core can be divided in two parts, the inside, where the fuel assemblies are situated, and the reflector, which surrounds them (Fig. 3.4). First, it is necessary to study if the reflector has any effect on the production of 14C to establish if it should be considered or not in the simulations.

References

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