ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch
Robot soldering head 4900
Subject to technical changes 09/10
Application/use (example) - Soldering all contacts
- Automotive (3-shift operation)
Technical specifications: - Bit soldering technique or resistance soldering
technique
- Soldering head weight without solder roll: 3.4 kg
- Electric solder wire feeder with monitoring system
- Solder wire feeder control unit LVMS 4800
- Soldering angle adjustment 40° to 100°
- Temperature range 150 °C to 450 °C
- Various accessories: robot quick acting closure, extractor system, etc.
- Robot soldering head as 3D model in Step or Sat file
The robot soldering head 4900 is a plant component, which has been designed for soldering multiple soldering points.
It is possible to adapt the soldering head to the following assembly devices:
- Simple boom set-up
- Single or multiple-axis portal units
- Scara robot
- Buckling arm robot
Typical applications:
Scara robot
ABB robot IRB 140
Assembly workstation
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch 3
Dimensional drawing – robot soldering head 4900:
Assembly overview:
Connection data:
• Operating voltage: 24 VDC/1.5 A for solder wire feeder control unit
230 VAC/0.5 A for soldering station
• Air supply: M5-sized connection thread
6 bar, purified, filtered compressed air
Scope of delivery – robot soldering head 4900:
¾ Carrier bracket with holders ¾ Solder wire feeder LVM 1490 ¾ Solder wire feeder controller 4800 ¾ Solder dispenser
¾ Soldering unit with soldering iron and station 230 VAC ¾ Rotary unit for soldering unit
¾ Sensor/ actuator box for parallel wiring
Solder dispenser
- Roll weight: max. 1 kg
- Roll outer diameter: max. 75 mm
- Roll inner diameter: min. 8 mm
- Roll length: max. 80 mm
Solder wire feeder
- Solder wire diameter: 0.23 to 2 mm
- Soft or hard solder
- Speed: 0,5 to 95 mm/s
- Feed length: max. 200 mm
- Adjustable feed/retraction
- Feed error compensation
- Solder wire monitoring
Soldering unit
- 120 W standard iron with station
- Quick-change system
- Pneumatically depressurised in safe
position
Sensor/actuator box
- 4 inputs / 4 outputs
- Status display overview
- Interchangeable
modular/bus system box
Valve battery
- Standard component
- Manual actuation of the cylinders
Rotary unit
- Used for solder tip cleaning
- Rotation angle adjustment
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch 5
Solder wire feeder control unit LVMS 4800:
Dimensional drawing:
Technical specifications: • Feed length: 0 - 200 mm • Retraction length: 0 - 200 mm • Feed/retraction speed: 0,5 - 95 mm/s • Precision: 0,1 mm
• Waiting time between feed/retraction: 0 – 10 s
• Programme memory: 30 (freely selectable)
• Feed error compensation: 0 – 50 mm
• Operating voltage: 24 VDC +/-10%
• Max. current consumption: 1,5 A
• Installation facility: bracket or top hat rail
• Languages: German, English, French, Italian
• Input/output signals: 24 VDC/100 mA per output
o Inputs: Programme preselection via BCD code
Start pulse
Stop
o Outputs: Programme preselection externally selected
Feed cycle active
Fault: No solder available Fault: Unable to feed solder
Accessories – robot soldering head 4900:
Our range of accessories is derived from the various applications of our customers. On the basis of almost 30 years’ experience, it is possible to say that virtually every soldering application has its speciality.
For this reason, we have compiled a list of the various add-on modules for you. Needless to say, we can also customise – in Swiss quality – our robot soldering head for your specific application.
Multipoint: Using the Multipoint function it is possible to apply solder to two points
without the robot soldering head moving. This is advantageous when working with broad soldering tips and soldering contacts in order to ensure that the solder flows better around the part to be soldered. This has the effect of reducing the soldering time, whilst enhancing the joint. Maximum multi-point travel at the feed tip of 15 mm.
Function principle Quick-action chuck Multipoint Extractor unit Soldering unit Soldering tip Soldering contact Feed tip
ELMOTEC Antriebstechnik AG CH-5314 Kleindöttingen Tel. +41 (0)56 245 65 65 Fax +41 (0)56 245 65 66 www.elmotec.ch 7
Quick-action chuck: The robot soldering head can be adapted by means of an angle plate
with various quick-action chucks. The illustration below depicts the system supplied by the company Schunk. In conjunction with the change-over system of the robot soldering head, an industrial robot becomes a true “all-round talent”. As a result, it is also possible to use the robot for various other assembly tasks.
Extractor unit: For customers who do not have a central extraction system, our
extractor unit provides the perfect solution. Thanks to the flexible suction pipe, it is possible to extract the soldering fumes directly at the soldering tip. As such, the waste-gases are extracted at the soldering tip and expelled into the atmosphere after first passing through a filter system. This minimises the soiling of the soldered components and, in doing so, increases the tool life.
