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R&D Services Knowledge transfer

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Training Offer - November 2009

(2)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D Knowledge transfer - Scope

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Market-oriented knowledge transfer

in the field of – Appliances

– Mechanical construction and engineering – Tubes and pipes

– HVAC – Radiators – Drums – Furniture

– Electro-magnetic applications

– Energy transport and storage systems – etc.

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Focused on

• In-use properties of new substrates and coatings showing enhanced performance

• providing value creating steel solutions through smart materials selection and structural design of components

(3)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D services – Knowledge transfer

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Target

Managers, engineers, designers, recently graduated scientists, technical-

commercial representatives, technical staff, etc.

dealing with sheet metal processing directly, or indirectly via their customers

limited experience : recently joined production department or active in non-

production areas such as purchase or sales department

No formal pre-requisites (if basic knowledge of materials science is

necessary, introductions will be foreseen)

Interactive groups of max 15p.

(4)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D services – Knowledge transfer

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Formats

Training

Seminar

Technical or scientific info session

Workshop

Event

Summer School

Including

• Follow-up by distance learning of a case study • wrap-up session after few weeks

(5)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D services – Knowledge transfer

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Content - approach

Engineering

Level of detail

Customised

Steel grade

selection Materials science

Thermal behaviour Evaluation of welding performance Cost saving design with high

strength grades Process optimisation Cost efficient design of transformers

(6)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D services – Knowledge transfer

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Content – topics (1/3) - non-exhaustive list

Forming

– Deformation (stamping and crash) and heat transfer

– Deformation (stamping and spring back) and electro-magnetic modelling

– FEM simulations or conventional calculations on strength, stiffness, stability

– Deformation properties of steel (bending / deep drawing)

– Deformation analysis (strain analysis) / friction behaviour in stamping

– Roughness & waviness (paint appearance pre & post paint)

Mechanical properties of steel

– High temperature (mechanical) properties

– Fatigue

– Fracture analysis

Microstructure

Chemical analysis

Electro-magnetic properties of electrical steels, incl. modelling of

electro-magnetic machines by FEM

(7)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D service offer

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Content – topics (2/3) - non-exhaustive list

Joining

– welding and (thermal) cutting related topics

– analysis of welding fumes

– application behaviour welds

– defectology of welds

– mechanical joining, including clinching

Vibro-acoustic behaviour

Analysis of multi-material solutions (sandwich structures, joining, etc.)

Cost calculations : steel sheet components & processes

Product safety

– welding fumes (dust and gas) and risk assessment

– lixiviation of metals (Cr6+) for safety and food compatibility

– volatile organic substances (VOC)

– indoor air quality

(8)

© 200 7 – OC AS – A ll rig h ts reserv ed f o r al l countr ie s Can not be d isclo s e d , use d , or reproduced w itho u t prior w ritten spe c ific a u thor iz atio n of OCA S CONFID E N TIA L – Priv ile ge d Information – OCA S ’ pro p ri e tar y information

R&D service offer

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Content – topics (3/3) - non-exhaustive list

Coating

– defectology on coated material

– phosphate and E-coat related problems

– painting and enamelling simulation

– adhesion of metallic and organic coatings

– application behaviour of coatings

– chemical and surface characterization of coatings and pre-treatments

Surface characteristics of uncoated steels

Adhesive bonding

– application behaviour

– characterization of strength

– compatibility with surface treatments

– ageing behaviour

References

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