Braking Module

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Integration

Connection example of Braking Module in booksize compact format

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„0 V“ = prewarning Ixt-shutdown DO,

Max. cable length: 10 m (32.8 ft) DC link busbars

24 V DC busbars

G_D211_EN_00270

„0 V“ = fault/Braking Module inhibited DO,

DI, DC link fast discharge DI, inhibit Braking Module

Selection

- Activation threshold - Braking resistor with/without - temperature switch - Cooling method

Selected activation threshold High: 410 V DC Low: 775 V DC

Braking resistor 2

M M

Braking Module

DCP DCN + M

DCP DCN

+ M

X21

S1

R2

DO Vop T2 T1 R1

5 2 1 1 2

6 5 1 2 3

4 X22

X1

Braking Module in booksize format

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^Overview

Braking Module in booksize format

A Braking Module and the matching external braking resistor are required to bring drives to a controlled standstill in the event of a power failure (e.g. emergency retraction or EMERGENCY STOP category 1) or limit the DC link voltage for brief periods of gener-ator operation, e.g. when the regenerative feedback capability of the Line Module is deactivated. The Braking Module includes the power electronics and the associated control circuit. During oper-ation, the DC link energy is converted into heat loss in an external braking resistor. Braking Modules function autonomously.

Braking Modules in booksize format can also be used for rapid discharge of the DC link.

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^Design

The Braking Module in booksize format features the following connections and interfaces as standard:

• 2 DC link connections via integrated DC link busbars

• 2 electronics power supply connections via integrated 24 V DC bars

• Terminals for connecting the braking resistor

• 2 digital inputs (disable Braking Module/acknowledge faults and rapid discharge of DC link)

• 2 digital outputs (Braking Module disabled and pre-warning – I × t monitoring)

• 2 PE (protective earth) connections

The status of the Braking Module is indicated via two 2-color LEDs.

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Selection and ordering data

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Technical specifications

Description Article No.

DC link voltage 510 ... 720 V DC

Braking Module in booksize format 6SL3100-1AE31-0AB1 Accessories

Warning labels in 30 languages This label set can be glued over the standard German or English labels to provide warnings in other languages.

One set of labels is supplied with the devices.

One sign in each of the following languages is provided in each set:

BG, CN, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IS, IT, JP, KR, LT, LV, MT, NL, NO, PL, PT, RO, RU, SE, SI, SK, TR

6SL3166-3AB00-0AA0

DC link voltage 510 ... 720 V DC Braking Module in booksize format Internal air cooling 6SL3100-1AE31-0AB1

Rated power P_DB 1.5 kW ¹⁾

Peak power P_max 100 kW ¹⁾

Activation threshold 770 V

Cable length to braking resistor, max.

10 m (32.81 ft)

DC link capacitance 110μF

Current requirement with 24 V DC, max.

0.5 A

Digital inputs

In accordance with IEC 61131-2 Type 1

• Voltage -3 V ... +30 V

• Low level

(an open digital input is interpreted as

"low")

-3 V ... +5 V

• High level 15 ... 30 V

• Current consumption at 24 V DC, typ. 10 mA

• Conductor cross-section, max. 1.5 mm² Digital outputs

(continuously short-circuit proof)

• Voltage 24 V DC

• Load current per digital output, max. 100 mA

• Conductor cross-section, max. 1.5 mm² Current carrying capacity

• 24 V DC busbars 20 A

• DC link busbars 100 A

PE connection M5 screw

Dimensions

• Width 50 mm (1.97 in)

• Height 380 mm (14.96 in)

• Depth, with spacer (included in scope of supply)

270 mm (10.63 in)

Weight, approx. 4.1 kg (9 lb)

Certificate of suitability cURus

1) Connecting Braking Modules in the booksize format in parallel should be

Braking Module in booksize format

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Integration

Connection example of Braking Module in booksize format

DO, "0 V" = Fault/Braking Module inhibited DO, "0 V" = prewarning I x t shutdown

Max. cable length: 10 m (32.8 ft) DC link busbars

24 V DC busbars

G_D212_EN_00035d

DI, DC link fast discharge DI, inhibit Braking Module

Braking resistor R1

R2 X21 X1

4 3 2 1

5 6

2 1 M

+

DCN DCP M

+

DCN DCP

Braking Module

M M

Braking resistors for booksize format

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^Overview

The excess energy of the DC link is dissipated via the braking resistor.

The corresponding braking resistor is connected to a Braking Module or Basic Line Module. Mounting the braking resistor out-side the control cabinet or switchgear room allows the power losses to be dissipated, thereby allowing a corresponding reduction in the level of air conditioning required.

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Selection and ordering data

Power Suitable for Braking resistor

P_DB/P_max Article No.

DC link voltage 510 ... 720 V DC 0.3 kW/25 kW Braking Module

6SL3100-1AE31-0AB0

6SN1113-1AA00-0DA0

1.5 kW/100 kW Braking Module 6SL3100-1AE31-0AB0

6SL3100-1BE31-0AA0

5 kW/30 kW Basic Line Module 20 kW 6SL3130-1TE22-0AA0

6SE7023-2ES87-2DC0

12.5 kW/75 kW Basic Line Module 40 kW 6SL3130-1TE24-0AA0

6SE7028-0ES87-2DC0

Braking resistors for booksize format

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Technical specifications

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Characteristic curves

DC link voltage 510 V ... 720 V DC Braking resistor for Braking Module in booksize and booksize compact format

6SN1113-1AA00-0DA0 6SL3100-1BE31-0AA0

Resistance Ω 17 5.7

Rated power P_DB kW 0.3 1.5

Peak power P_max kW 25 100

Load duration for peak output t_a

s 0.1 0.4 1 2

Cycle duration of braking duty cycle t

s 11.5 210 68 460

Degree of protection IP54

Braking resistor with connected 1.5 mm² cable (shielded), 3 m (9.84 ft) long

IP20

Dimensions

• Width mm (in) 80 (3.15) 193 (7.60)

• Height mm (in) 210 (8.27) 410 (16.1)

• Depth mm (in) 53 (2.09) 240 (9.45)

Weight, approx. kg (lb) 3.4 (7.50) 5.6 (12.3)

Certificate of suitability cULus –

DC link voltage 510 V ... 720 V DC Braking resistor

6SE7023-2ES87-2DC0 6SE7028-0ES87-2DC0

Resistance Ω 20 8

Rated power P_DB kW 5 12.5

Peak power P_max kW 30 75

Load duration for peak output t_a

s 15 15

Cycle duration of braking duty cycle t

s 90 90

Degree of protection IP20 IP20

Power connections M6 screw stud M6 screw stud

PE connection M6 screw stud M6 screw stud

Thermostatic switch (NC contact) Screw-type terminals Screw-type terminals

• Switching capacity 250 V AC/max. 10 A

42 V DC/0.2 A

250 V AC/max. 10 A 42 V DC/0.2 A

• Conductor cross-section mm² 2.5 1.5

Dimensions

• Width mm (in) 450 (17.7) 745 (29.3)

• Height mm (in) 305 (12.0) 305 (12.0)

• Depth mm (in) 485 (19.1) 485 (19.1)

Weight, approx. kg (lb) 17 (37.5) 27 (59.5)

Certificate of suitability UL, CSA UL, CSA

Suitable for Basic Line Module in booksize format

Type 6SL3130-1TE22-0AA0 6SL3130-1TE24-0AA0

Braking Module

in booksize compact format

Type 6SL3400-1AE31-0AA0 –

P P

P

G_D211_EN_00038b

max

DB

Capacitor Module in booksize format

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^Overview

Capacitor Module in booksize format

Capacitor Modules are used to increase the DC link capacitance to bridge momentary power losses.

Capacitor Modules are connected to the DC link voltage via the integrated DC link busbars. Capacitor Modules function autono-mously.

Several Capacitor Modules can be operated in parallel.

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^Design

Capacitor Modules feature the following connections and interfaces as standard:

• 2 DC link connections via integrated DC link busbars

• 2 PE (protective earth) connections

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Selection and ordering data

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Technical specifications

Description Article No.

Capacitor Module 6SL3100-1CE14-0AA0

Accessories

Warning labels in 30 languages This label set can be glued over the standard German or English labels to provide warnings in other languages.

One set of labels is supplied with the devices.

One sign in each of the following languages is provided in each set:

BG, CN, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IS, IT, JP, KR, LT, LV, MT, NL, NO, PL, PT, RO, RU, SE, SI, SK, TR

6SL3166-3AB00-0AA0

DC link voltage 510 ... 720 V DC Capacitor Module Internal air cooling 6SL3100-1CE14-0AA0

Capacitance 4000μF

Current carrying capacity

• 24 V DC busbars 20 A

• DC link busbars 100 A

PE connection M5 screw

Dimensions

• Width 100 mm (3.94 in)

• Height 380 mm (14.96 in)

• Depth, with spacer (included in scope of supply)

270 mm (10.63 in)

Weight, approx. 7.2 kg (16 lb) Certificate of suitability cULus

Control Supply Module in booksize format

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^Overview

Control Supply Module in booksize format

The Control Supply Module in booksize format provides a 24 V to 28.8 V DC power supply that can be set using an integrated poteniomenter via the line or DC link. The Control Supply Module can either be operated individually or in a parallel connection with a maximum of 10 devices. A DIP switch on the top of the module is used to change over in the de-energized state (details of connection for parallel operation are given in the manual for booksize modules).

Using the Control Supply Module, it is possible for example to make specific emergency retraction movements in the event of a power failure, provided that the DC link voltage is available.

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^Design

Control Supply Modules feature the following connections and interfaces as standard:

• 1 line connection

• 2 DC link connections via integrated DC link busbars

• 2 electronics power supply connections via integrated 24 V DC bars

• 1 connection for the electronics power supply for Control Units, Terminal Modules, Sensor Modules, etc., via the 24 V terminal adapter provided in the scope of supply (max.

cross-section 6 mm², max. fuse protection 20 A)

• 1 integrated potentiometer for setting the output voltage

• 1 digital output to signal the error-free state

• 1 DIP switch to change over between single and parallel mode

• 2 PE (protective earth) connections

The status of the Control Supply Modules is indicated via two multi-color LEDs.

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Selection and ordering data

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Technical specifications

Description Article No.

Control Supply Module in booksize format

6SL3100-1DE22-0AA1

Accessories

Warning labels in 30 languages This label set can be glued over the standard German or English labels to provide warnings in other languages.

One set of labels is supplied with the devices.

One sign in each of the following languages is provided in each set:

BG, CN, CZ, DE, DK, EE, ES, FI, FR, GB,

Control Supply Module in booksize format Internal air cooling 6SL3100-1DE22-0AA1 Rated input current

• At 400 V 3 AC ≤2 A

• At 600 V DC 1.1 A

DC link voltage range 300 … 882 V DC

(operation in 300 … 430 V DC range is permitted temporarily for < 1 min)

Radio interference suppression (standard)

Category C2 to EN 61800-3

Rated output voltage 24 V ... 28.8 V DC

(adjustable via potentiometer)

Rated output current 20 A

Current carrying capacity

• 24 V DC busbars 20 A

• DC link busbars 100 A

Line connection L1, L2, L3 (X1)

Screw-type terminals

• Conductor cross-section 0.2 ... 4 mm²

PE connection M5 screw

Dimensions

• Width 50 mm (1.97 in)

• Height 380 mm (14.96 in)

• Depth, with spacer (included in scope of supply)

270 mm (10.63 in)

Weight, approx. 4.8 kg (10.6 lb)

Certificate of suitability cULus

Control Supply Module in booksize format

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Integration

Connection example of Control Supply Module

24 V DC busbars

G_D211_EN_00039

-X1 DCP DCN

DCP DCN

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L1 L2 L3

+

In document Catalog d21 4 Sinamics s120 Simotics Complete (Page 154-161)