Control module sh.23 - 68 - 3HAC024480-005

Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Control module sh.23 - 68

If Option:

3 phase connection

JUMPER JUMPER

L2 L2 L2

L1 L1 L1 L2 L2 L2 L2

-XT16 L1 ^L1 ^L1 ^L1 ^L1 ^L1 ^L2 ^L2

T1 L2

T2 L3

T3 MAIN SWITCH

-Q2

-174AWG16

-173AWG16 -153AWG16

-152AWG16 -GND_DM / (75)

-230V AC1.1 / (24) -230V AC1.2 / (26) -230V AC1.3 / (26) -230V AC1.4 / (26) -230V AC1.5 / (26) -230V AC1.6 / (26) -230V AC2.1 / (24) -230V AC2.2 / (26) -230V AC2.3 / (26) -230V AC2.4 / (26) -230V AC2.5 / (26) -230V AC2.6 / (26)

-230V AC1_DM / (75) -230V AC2_DM / (75)

Page24 Latest revision:

PROCESS POWER SUPPLY DUAL CABINET

Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

PANEL BOARD 24V SYS 24V COOL

AC -INPUT

COMPUTER UNIT 24V PC

+ + NC NC NC -

-ENERGY BANK

+Sense

NC NC

AWG24

MAIN COMPUTER

AWG28

USB

AWG28 AWG24 FOR DUAL CABINET

gnye

2/BK 1/GN 1/WH 2/RD

10 9 8 7 6 5 4 3 2

-X1 1

4 3 2

-X5 1 10

9 8 7 6 5 4 3 2

-X4 1 4

3 2

-X3 1 6

5 4 3 2

-X2 1

5 3

-X1 1

ENERGY BANK

G3 PROCESS POWER SUPPLY

AWG16

-304AWG18

-303AWG18

-302AWG18

-301AWG18

-253AWG18

-252AWG18

-251AWG18

-250AWG18 -0V COOL / (29) -0V PC.1 / (42) -0V PC.2 / (42)

-0V SYS / (29) +24V COOL / (29) +24V PC.1 / (42) +24V PC.2 / (42)

+24V SYS / (29) -230V AC2.1(23) -USB2 +5V / (43) -USB2 D+ / (43)

-USB2 D- / (43) -USB2_GND / (43)

-230V AC1.1(23)

Page26 Latest revision:

OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

AC DC

Customer Connection DC

AC DC

24V 0V 24V

-X2 ²⁴ 24 0

5 3 4

CUSTOMER POWER SUPPLY

AWG16

AWG16 AWG16AWG16

-704 AWG20 -703 AWG20

-194AWG16

-193 AWG16

-158AWG16

-157AWG16

-148AWG16

-147AWG16 -146AWG16

-145AWG16

+-_158AWG16

+-_157AWG16

+-158AWG16

+-157AWG16 +-146AWG16

+-145AWG16

-XT31 1

-G8

CUSTOMER POWER SUPPLY

-G7

CUSTOMER POWER SUPPLY

BK GNYE GNYE GNYE GNYEGNYE BUBU

BU BU

0 24

+.SLO.3-148AWG16

+.SLO.3-147AWG16 +.SLO.2-194AWG16

+.SLO.2-193AWG16

+.SLO.2-148AWG16

+.SLO.2-147AWG16

0 0

-X2 ²⁴ 24

GND

-X1 ^AC AC

24 24 0 0

DEVICENET POWER SUPPLY

-X2 ²⁴ 0

GND

-X1 ^AC AC

-X2 ²⁴

GND

-X1 ^L N

-X2 24

GND

-X1 ^AC AC GND

-X1 ^AC AC

10 9 8 7

-0Vdevicenet.1 / (55) -0Vdevicenet.2 / (58) -0Vdevicenet.3 / (61) -0Vdevicenet.4 / (63) -0Vdevicenet.5 / (64) -0Vdevicenet.6 / (65) -0Vdevicenet.7 / (66) -0Vdevicenet.8 / (67)

-230V AC1.2 / (23)

-230V AC1.3 / (23) -230V AC1.4 / (23) -230V AC1.5 / (23) -230V AC1.6 / (23) -230V AC2.2 / (23)

-230V AC2.3 / (23) -230V AC2.4 / (23) -230V AC2.5 / (23) -230V AC2.6 / (23) -+24Vdevicenet.1 / (55) -+24Vdevicenet.2 / (58) -+24Vdevicenet.3 / (61) -+24Vdevicenet.4 / (63) -+24Vdevicenet.5 / (64) -+24Vdevicenet.6 / (65) -+24Vdevicenet.7 / (66) -+24Vdevicenet.8 / (67) -0V ReS / (68)+24V Res / (68)

Page28 Latest revision:

OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Customer Connection

AC DC

AC AC

DC DC

0V 24V

Process interface board Ethernet switch

1042 1)

1041 1) Additional terminal

:1 and :5 when Option, PLC AC500.

-X2 ²⁴ 24

BU BU BU BU

GNYE GNYE gnye

0 0

-X2 ²⁴ 24

GND

-X1 ^L N

0 0

-X2 ²⁴ 24

GND

-X1 ^AC AC GND

-X1 ^AC AC

-_296AWG16

-_295AWG16

10 9 8 7 6 5

4 3 2 1

DEVICENET POWER SUPPLY

CUSTOMER POWER SUPPLY

AWG16

-704 AWG20 -703 AWG20

-298AWG16

-297AWG16

-296AWG16

-295AWG16 AWG16

-XT31 1 ⁵

-0V I/O.1 / (76) -+24Vdevicenet.8 / (67)

-+24Vdevicenet.7 / (66)

-+24Vdevicenet.6 / (65)

-+24Vdevicenet.5 / (64)

-+24Vdevicenet.4 / (63)

-+24Vdevicenet.3 / (61)

-+24Vdevicenet.2 / (58) -0Vdevicenet.8 / (67)

+24V I/O.1 / (76) -230V AC1.11 / (76)

-230V AC1.12 / (76) -230V AC1.13 / (76) -230V AC2.11 / (76)

-230V AC2.12 / (76) -230V AC2.13 / (76) -0Vdevicenet.7 / (66)

-0Vdevicenet.6 / (65)

-0Vdevicenet.5 / (64)

-0Vdevicenet.4 / (63)

-0Vdevicenet.3 / (61)

-0Vdevicenet.2 / (58) +24V Res / (68) -0V ReS / (68)

-+24Vdevicenet.1 / (55) -0Vdevicenet.1 / (55)

XT31:1.2 (57) XT31:5.2 (57) XT31:1.1 (57) 0Vdevicenet.9 / (69)+24Vdevicenet.9 / (69)

+24V I/O.2 / (69) (69) 0V I/O.2 / (69) (69) XT31:5.1 (57)

Page29 Latest revision:

EMERGENCY STOP Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

EXTERNAL EMERGENCY

STOP PB

EMERGENCY STOP OUTPUT 2

EMERGENCY STOP RELAY SIGNALS

EXTERNAL SUPPLY EMERGENCY STOP OUTPUT 1

ES1 top ES2 top

24V Panel

Run CH1 top Run CH2 top ES1OUT:A ES2 OUT:A ES2 OUT:B ES1OUT:B Sep ES2:A Sep ES1:A

Sep ES1:B Sep ES2:B ES2 bottom ES1 bottom 0V

24V Panel

ES1:int ES2:int

0V 0V

24V PANEL

ES1 ES2

AWG24

-364AWG20 -363AWG20

-238 AWG20

-237 AWG20

-236 AWG20

-235 AWG20

-234 AWG20

-233 AWG20

-232 AWG20

-231 AWG20

-212 AWG20 BU

-211 AWG20 BU

-210 AWG20 BU

-209 AWG20 BU

-0V COOL

+24V COOL

/ (24) (76)

+24V SYS

RunCh+RunCh0V

RunCh+

RunCh0V

BU JUMPERJUMPER JUMPER

JUMPER JUMPER

JUMPER

WHBN WHBU WHGN BU

-X12

-X11

6 8 7

-X10

-ES1 -ES2 OPTION:

EXTERNAL CONNECTIONS

12 11 21 22

-S21.3EMERGENCY PB

-E3

INTERNAL FAN

PANEL BOARD A21

MAIN

COMPUTER FPU

SOFT_ESO SOFT_ESI 24V SYS

24V PANEL 0V SYS

24V FPU POWER

24V PANEL

PROCESS POWER SUPPLY

Page30 Latest revision:

RUN CHAIN OPERATING, 3 MODE SELECTOR Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

OP_COM OP_MAN

OP_AUTO OP_MAN_FS

24V COOL TACHO

FAN 0V

EN1_1A EN1_1B EN2_1B EN2_1A

EXTERNAL ENABLE DEVICE

OPTION 24V SYS

0V SYS General in1

General in2 General in3 General in4 General in5 General in6

24V PANEL 24V FPU POWER

General in7 X3 and X4

only in DSQC 630

General in8

FPU

0V +24V

General out1 General out2 General out3 General out4 General out5 General out6 General out7 General out8 0V

RS485+

RS485-24V DC -SUP_ST2

-GS2 -GS1 -ES2 -ES1

-ENABLE1 -AS2 -AS1

-X20

3 2

-X18

1 4

2 1

-X15

9 4 3 2 1

-X10

-0V PANELB / (39) (40)

Option:

External Connections

JUMPER JUMPER JUMPER JUMPER

BK BN RD WHBN

WHGN BU WHOG

BN GN WHBU

-SUP_ST1 OG

MOTOR ON PB

S21.2

Three-MODE SELECTOR

S21.1

-E2

EXT.COMPUTER FAN

-A23

OPTION:STATUS LED ON FRONT

A21PANEL BOARD run chain, 3-mode selector

AWG26

-362 AWG20 BU -361 AWG20 BU

-360 AWG20 BU

-246EXT.COMMON 2

-245EXT.AUTO 2 -244EXT.MAN 2 -243EXT MAN FS 2 -242EXT.COMMON 1

-241EXT.AUTO 1 -240EXT.MAN 1 -239EXT MAN FS 1

-230 AWG20 BU -229 AWG20 BU -228 AWG20 BU -227 AWG20 BU -226 AWG20 BU -225 AWG20 BU

-224 AWG20 BU -223 AWG20 BU -222 AWG20 BU -221 AWG20 BU

-220 AWG20 BU

-208 AWG20 BU

-207 AWG20 BU

-206 AWG20 BU

-205 AWG20 BU

-X18

1 3

2 1

-X1 24V PANEL

Page31 Latest revision:

SAFETY STOP Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

AUTO STOP

GENERAL STOP

SUPERIOR STOP

AS1+

AS1-AS2+

AS2-GS1+

GS1-CH2 GS2+

GS2-SS1+

SS1-SS2+

SS1

SS2-0V 0V

SOFT SS SS2

AS1

AS2

GS1

GS2 CH1

24V PANEL 24V PANEL

24V SYS 0V SYS

24V PANEL

SS1

SS2

24V PANEL

24V FPU POWER

OPTION:

EXTERNAL CONNECTIONS

JUMPER JUMPER

-X6

5 4

3 2

1 12

-X5

10 9

8 7

4 3

2 1

A21

PANEL BOARD with SAFETY STOP

-EN1 / (30)-EN2 / (30) -ENABLE2_1 / (32) -ENABLE2_2 / (32) -ENABLE2_3 / (32) -ENABLE2_4 / (32)

-MAN1 / (30)

-MAN2 / (30) -RCH1 / (29)-RCH1 / (32)

-RCH2 / (29)-RCH2 / (32)

-RunCh+ / (29)

-RunCh_0V / (29)

1. See pages^{/ (41)}

24V PANEL

SOFT GS AS1

AS2

SOFT AS

GS1

GS2

Page32 Latest revision:

RUN CHAIN Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

24V PANEL

RUN CH1 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_2 ENABLE2_2Ret AC_ON1 0V

RUN CH1 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_3 ENABLE2_3Ret AC_ON1 0V

RUN CH1 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_4 ENABLE2_4Ret AC_ON1 0V

-X17

10 9 8

7 6

5 3

-0V / (77)

-0V.1 / (75)

-AC_ON.1 / (75)

-ENABLE2_1

(31) -ENABLE2.1 / (77)

-ENABLE2_1Ret / (77)

-ENABLE2_2

/ (31)

-ENABLE2_3

/ (31)

-ENABLE2_4

/ (31)

-RCH1

/ (31)

-RCH2

/ (31)

-RUN_CH1 / (77)

-RUN_CH 1Ret / (77)

-RUN_CH2 / (77)

-RUN_CH 2Ret / (77)

-SPEED

/ (30)

RUN CH1

-SPEED / (77)

2 1

-X14

10 9 8

7 6

5 3

4 2

-X8

10 9 8

7 6

5 3

4 2

-X7 A21

PANEL BOARD with RUN CHAIN

BU BU

BU BU BU BU

10 9 8

7 6

5 3

4 2

RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_1 ENABLE2_1Ret AC_ON1 0V

CONTROL MODULE

if not used

Drive module1 A43.X1 AND K41.X1

Drive module2 A43.X1

Drive module3 A43.X1

Drive module4 A43.X1

Page33 Latest revision:

RUN CHAIN OPERATING, 2 MODE SELECTOR Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

OPTION

OG OG OG OG OG OG

BU BU BU BU BU BU

BU 14 13

X1 X2

14 15 9

10 11 5

6 7 1

2 3

19 10

9 7

5 3

-X9

-246 EXT.COMMON2

-245 EXT.AUTO2

-244 EXT.MAN2

-242 EXT.COMMON1

-241 EXT.AUTO1

-240 EXT.MAN1

-230 AWG20 MONLMP

-229 AWG20 MOTON

-228 AWG20 24V PANEL

-226 AWG20 MAN1

-225 AWG20 AUTO1

-224 AWG20 0V

-222 AWG20 MAN2

-221 AWG20 AUTO2

-220 AWG20 24V panel

8 7

S21.1-X1

4 3

MOTOR ON PB

S21.2

Two MODE SELECTOR

S21.1 PANEL BOARD

.-A21

Page34 Latest revision:

BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR

Location:

Plant: = + Sublocation:+

Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Acc. to sheet 36

Acc. to sheet 38 OPTION

EXT-S21.1 (2 OR 3-MODE SELECTOR) 1) EXT A21.X9

EXTERNAL CONTROL PANEL Acc. to sheet 35

EXT.S21.1-X1

S21.2 MOTOR OM PB

OPTION TERMINAL Acc. to sheet 36

Acc. to sheet 37 EXT.S21.3 EMERGENCY STOP PB

X10 X9

In document 3HAC024480-005_rev07 (Page 26-35)