The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
© Copyright 2004 ABB ALL right reserved.
ABB AB
SE-721 68 Västerås
Sweden
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APPROVED
PAGE
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APPROVED
PRH
22 CONTACT AT THE CABINET WALL 2012-03-02 SETHSTA
21 VIEW OF VOLTAGE MEARSUREMENT BOX 2012-03-02 SETHSTA
20 VIEW OF CONTACTOR & AXIS COMPUTER UNIT 2012-03-02 SETHSTA
19 VIEW OF COMPUTER UNIT AND PANEL BOARD 2012-03-02 SETHSTA
18 VIEW OF DRIVE MODULE DUAL CABINET 2012-03-02 SETHSTA
17 VIEW OF CONTROLL MODULE DUAL CABINET 2012-03-02 SETHSTA
16 SIDE VIEWS OF SINGLE CABINET 2012-03-02 SETHSTA
15.1 FRONT VIEW OF SINGLE CABINET MDU LV and HV 2012-03-02 SETHSTA
15 FRONT VIEW OF SINGLE CABINET MDU HV 2012-03-02 SETHSTA
14.3 BLOCK DIAGRAM DUAL DRIVE MODULE 2012-03-02 SETHSTA
14.2 BLOCK DIAGRAM DUAL CONTROLL MODULE 2012-03-02 SETHSTA
14.1 BLOCK DIAGRAM SINGLE DRIVE MODULE 2012-03-02 SETHSTA
14 BLOCK DIAGRAM SINGLE CONTROLL MODULE 2012-03-02 SETHSTA
13 Device list sorting by Location name 2012-03-05 Thomas
12 Device list sorting by Location name 2012-03-05 Thomas
11 Device list sorting by Function name 2012-03-02 Thomas
10 Device list sorting by Function name 2012-03-02 Thomas
9 REVISION INFOMATION 2012-03-02 SETHSTA
8 SYMBOL INFORMATION 2012-03-02 SETHSTA
6 TABLE OF CONTENTS 2012-03-02 SETHSTA
5 TABLE OF CONTENTS 2012-03-02 SETHSTA
SETHSTA 2011-03-24 1 SETHSTA 2011-09-22 TABLE OF CONTENTS 2 SETHSTA 2012-03-02 TABLE OF CONTENTS 3 SETHSTA 2012-03-02 TABLE OF CONTENTS 4
32 RUN CHAIN 2012-03-02 SETHSTA
31 SAFETY STOP 2012-03-02 SETHSTA
30 RUN CHAIN OPERATING, 3 MODE SELECTOR 2012-03-02 SETHSTA
29 EMERGENCY STOP 2012-03-02 SETHSTA
28 OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. 2012-03-02 SETHSTA
26 OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. 2012-03-02 SETHSTA
24 PROCESS POWER SUPPLY DUAL CABINET 2012-03-02 SETHSTA
23 MAINS CONNECTION DUAL CABINET 2012-03-02 SETHSTA
PAGE
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Document no. Rev. Ind
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DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH SETHSTA 2012-03-02 PROFIBUS DP SLAVE 66 SETHSTA 2012-03-02 ENCODER UNIT 67 SETHSTA 2012-03-02 REMOTE SERVICE 68 SETHSTA 2012-03-02 PLC.CPU unit PM582 69 SETHSTA 2012-03-02 PLC.DIGITAL unit DC532 69.1
65 INTERBUS SLAVE 2012-03-02 SETHSTA
64 REMOTE I/O UNIT 2012-03-02 SETHSTA
63 ANALOGUE I/O UNIT 2012-03-02 SETHSTA
62 RELAY I/O UNIT 2012-03-02 SETHSTA
61 RELAY I/O UNIT 2012-03-02 SETHSTA
60 COMBI I/O UNIT 2012-03-02 SETHSTA
59 DIGITAL I/O UNIT 2012-03-02 SETHSTA
58 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 2012-03-02 SETHSTA
57 DISPENCE PAC SUPPORT 2012-03-02 SETHSTA
56 CC-LINK 2012-03-02 SETHSTA
55 DEVICENET ADAPTER 2012-03-02 SETHSTA
53 DEVICENET SINGLE/DUAL ADAPTER 2012-03-02 SETHSTA
52.1 ETHERNET CARD/ETHERNET IP 2012-03-02 SETHSTA
52 INTERBUS M/S 2012-03-05 SETHSTA
50 PROFINET 2012-03-02 SETHSTA
49 PROFIBUS DP M/S 2012-03-02 SETHSTA
44 FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO 2012-03-02 SETHSTA
43 MAIN COMPUTER DSQC 639 2012-03-02 SETHSTA
42 MAIN COMPUTER DSQC 639 2012-03-02 SETHSTA
41 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2012-03-02 SETHSTA
40 FPU, FLEXPENDANT OPTION: HOT PLUG 2012-03-02 SETHSTA
39 FPU, FLEXPENDANT 2012-03-02 SETHSTA
38 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1 2012-03-05 SETHSTA
37 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier 2012-03-05 SETHSTA
36 RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR 2012-03-05 SETHSTA
35 RUN CHAIN EXT OPERATING, PANEL BOARD 2012-03-02 SETHSTA
34 BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR 2012-03-02 SETHSTA
PAGE
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page4
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TABLE OF CONTENTS Location:
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Document no. Rev. Ind
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2012-03-06
APPROVED
PRH
SETHSTA 2012-03-02
PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522 69.2
SETHSTA 2012-03-02
PLC. ANALOGUE I/O UNIT 69.3
SETHSTA 2012-03-02
PLC. ETHERNET switch CM577-ETH 69.4 SETHSTA 2012-03-02 MAINS CONNECTION 72 SETHSTA 2012-03-02
FORCE MEASUREMENT BOX 80.1 SETHSTA 2012-03-02 EPS 81 SETHSTA 2012-03-02 SAFE MOVE 82 SETHSTA 2012-03-02 SAFE MOVE 83 SETHSTA 2012-03-02
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV 85
SETHSTA 2012-03-02
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV 86 SETHSTA 2012-03-02 EXTERNAL AXIS no 7 87 SETHSTA 2012-03-02 EXTERNAL AXIS no 8 - 9 88 SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 120 89
SETHSTA 2012-03-02
CONTROL CABLE IRB 120 90
SETHSTA 2012-03-02
CUSTOMER SIGNALS IRB 120 90.5
SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 140 91
SETHSTA 2012-03-02
CONTROL CABLE IRB 140 92
SETHSTA 2012-03-02
CUSTOMER SIGNAL DUAL CABINET IRB 140 93
SETHSTA 2012-03-02
CUSTOMER SIGNAL SINGLE CABINET IRB 140 94
SETHSTA 2012-03-02
SERVO DRIVE UNIT IRB 260 94.5
SETHSTA 2012-03-02
CONTROL CABLE IRB 260 94.6
80 AXIS COMPUTER UNIT 2012-03-02 SETHSTA
79 AXIS COMPUTER UNIT 2012-03-02 SETHSTA
78.2 CONTACTOR BOARD 2012-03-02 SETHSTA
78.1 CONTACTOR UNIT 2012-03-02 SETHSTA
78 CONTACTOR UNIT 2012-03-02 SETHSTA
77 CONTACTOR BOARD 2012-03-02 SETHSTA
76.5 FAN UNIT 2012-03-02 SETHSTA
76 POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET 2012-03-02 SETHSTA
75 POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET 2012-03-02 SETHSTA
74 OPTION : SERVICE OUTLET 2012-03-02 SETHSTA
73.1 TRANSFORMER UNIT 262V 2012-03-02 SETHSTA
PAGE
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page5
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Document no. Rev. Ind
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2012-03-06
APPROVED
PRH
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL IRB460, 660, 760 98.3 SETHSTA 2012-03-02 C-BUS/P-BUS/ to CP/CS IRB460, 660, 760 98.4 SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 660, 760 98.5
SETHSTA 2012-03-02
CONTROL CABLE IRB 660, 760 98.6
SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 1410 99
SETHSTA 2012-03-02
CONTROL CABLE IRB 1410 100
SETHSTA 2012-03-02
CUSTOMER SIGNALS DUAL CABINET IRB 1410 101
SETHSTA 2012-03-02
CUSTOMER SIGNALS SINGLE CABINET IRB 1410 102
Thomas 2012-03-02
SERVO DRIVE SYSTEM IRB 1520 103
Thomas 2012-03-02
CONTROL CABLE IRB 1520 104
Thomas 2012-03-02
CUSTOMER SIGNALS IRB 1520 104.5
SETHSTA 2012-03-02
SERVO DRIVE UNIT IRB 1600 105
SETHSTA 2012-03-02
CONTROL CABLE IRB 1600 106
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600 107
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600 108
SETHSTA 2012-03-02
SERVO DRIVE UNIT IRB 2400 111
SETHSTA 2012-03-02
CONTROL CABLE IRB 2400 112
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 2400 113
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 2400 114
SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 2600 115
SETHSTA 2012-03-02
CONTROL CABLE IRB 2600 115.1
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL IRB2600 115.2
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DEVICE NET IRB2600 115.3
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600 115.4
SETHSTA 2012-03-02
DevNet//PofiNet/Ethernet addition to CP/CS IRB2600 115.5
SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 4400 117
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE/DUAL CABINET IRB 260 94.7
SETHSTA 2012-03-02
SERVO DRIVE UNITS IRB 360 95
SETHSTA 2012-03-02
CONTROL CABLE IRB 360 96
SETHSTA 2012-03-02
CUSTOMER SIGNAL DUAL CABINET IRB 360 97
SETHSTA 2012-03-02
CUSTOMER SIGNAL SINGLE CABINET IRB 360 98
SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 460 98.1
SETHSTA 2012-03-02
CONTROL CABLE IRB 460 98.2
PAGE
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2012-03-06
APPROVED
PRH
134 COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600 2012-03-02 SETHSTA
129 CONTROL CABLE IRB 66xx - 76xx 2012-03-02 SETHSTA
SETHSTA 2012-03-02 SETHSTA 2012-03-02 SETHSTA 2012-03-02
CONTROL CABLE IRB 4400 118
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 4400 119
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 4400 120
SERVO DRIVE SYSTEM IRB 4600 123
CONTROL CABLE IRB 4600 124
CUSTOMER POWER/SIGNAL IRB4600 125
CUSTOMER POWER/SIGNAL DEVICE NET IRB4600 126
CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600 127 SETHSTA 2012-03-02 SETHSTA 2012-03-02 SETHSTA 2012-03-02
128 SERVO DRIVE SYSTEM IRB 66xx - 76xx
SETHSTA 2012-03-02
DevNet//PofiNet/Ethernet addition to CP/CS IRB4600 127.5
SETHSTA 2012-03-02
144 CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600 2012-03-02 SETHSTA
SETHSTA 2012-03-02
COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600 135
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600 136
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600 137
SETHSTA 2012-03-02
DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600 138
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600 139
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600 140
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600 141
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600 142
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600 143
SETHSTA 2012-03-02
SERVO DRIVE SYSTEM IRB 6400R 145
SETHSTA 2012-03-02
CONTROL CABLE IRB 6400R 146
SETHSTA 2012-03-02
CUSTOMER POWER/SIGNAL/BUS IRB 6400R 147
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SYMBOL INFORMATION Location:
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APPROVED
PRH
Column coordinate number on the drawing
YE = Yellow, GN = Green, BU = Blue, VT = Violet BK = Black, BN = Brown, RD = Red, OG = Orange
GY = Grey, WH = White, PK = Pink, TQ = Turquoise Wire/connector one colour code.
Wire/connector two colour code. Example 1 : WH/RD = White and Red.
Example: Cable with four colour coded wire, square area AWG24 and cable number 709.
AWG24 709 BK BN RD/OG BK/OG
Translation table square area from AWG to mm2. AWG28 0,093
AWG22 0,34
AWG10 4,65 AWG12 3,02 AWG16 1,25
Triple twisted conductors. Trippel tvinnade ledare/
Actuator, emergency.
Nödstopp (svamptryckknapp)/
Example 2 : GNYE = Green and Yellow.
Actuator, by electromagnetic. Alternating current, AC. Direct current, DC. Likström, DC /
Växelström, AC /
Styrning, elektromagnetisk styrdon/ Socket outlet female.
Kontakthylsa hona/ Strömtransformator/ Pin male. Kontaktstift hane/ Current transformer. Lamp. Lampa/ Filter. Filter/ Functional earthing. Störningsfri jord/
Switch manually operated, general. Handmanövrerad brytare, allmän/
Make contact, general. Slutkontakt/
Actuator(operated by pushing). Styrning genom tryckning/
Actuator(operated by turning). Styrning genom vridning/ Actuator (operated by lever). Styrning med spak/
Jord, allmän symbol/ Earth , general symbol. Stomme, ramverk/
Functional equipotential bonding Functional equipotential bonding Stomme, ramverk/ Shield. Skärm/ Tvinnade ledare/ Twisted conductors. Protective earthing. Skyddsjord/ AWG14 2,44 AWG18 0,93 AWG20 0,56 AWG24 0,25 Target sheet 92
Extra sheet number .1.
Target sheet 92.1
X1 = PIN or Socket AXIS COMP: BOARD
1 XP1 = Pin XS1 =Socket A42 Wire data Signal counter Wire number Signal name
Example, showing how to read the information before and after a signal.
(92) (92.1) +24V DRIVE;2 -W725AWG20 BK
AWG26 0,15
Fyrdubbelt tvinnade ledare/ Quadruple twisted conductors.
Part B Part A
Tvinnade ledare part A med part B Twisted conductors part A with part B
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Page9
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REVISION INFOMATION Location:
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Document no. Rev. Ind
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2012-03-06
APPROVED
PRH
Sh. 73 Info text for T1.1, T1.2, T1.3 was change.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed. Sh. 68 x12,x13 and x14 add.
Sh. 87 PTC Capacitor 0,47uF add.
Sh. 96 LIM switch connection points added. Sh. 57 PIB internal signal design on the board Sh. 14 The block circuit was revised.
Sh. 28 In all the customer power supply, 0V connected to PE.
Sh. 55 Shield added to the drawing.
Sh. 94.6 New sheet for control signals IRB260
Sh. 73 New transformers
Sh. 87 A43.x5 exchanged with the signal at column 4, xs5.1:3 xref: 78.2 Sh. 90 CP/CS exchanged with control signals
Sh. 90.5 New sheet for the CP/CS
Sh. 1 The adress ABB Automation Technologies AB Robotics was exchanged.
General changes: All SMB cables have been implemented with conductor area, and colour code.
Sh. 78 wire 445 changed connection point.
Sh. 28 wire 1041 and 1042 added at column 2
Sh. 44 text I/O or PLC add. at column 7 General changes: All power cables have been implemented with conductor area, and colour code.
Revison 3 2010 10
Sh. 19 A7 Service was A8 Service.
Sh. 24 G3 Ultra cap G3:5 was +//:10 was - ULTRA CAP exchanged with ENERGI BANK // All 0V connected to PE. General changes: The circuit title was before CONTROL SYS. IRC5 M2004 DESIGN 09
exchanged to IRC5 SC/DC DESIGN 09.
Sh. 90.7 New sheet CP/CS for IRB260
Sh. 14.1 New presentation Single Drive Module Sh. 14.2 was 14.1, the block circuit was revised. Sh. 14.3 was 14.2, the block circuit was revised.
Revison 5 2011 03 R11.1 part 2
Revison 7 2012.03 R12.1
Revison 6 2011 10 R11.2
Sh. 22 Contact XP1 and XP2 added.
Sh. 78.1 New contact added XP40.2 for 3 external axes.
Sh. 78 Auxiliary contacts added, with conductor w758-W761 for 3 external axes. Sh. 77 New signals A43X5:1-:4 for external axes.
Sh. 75 Option Power supply G9 for 3 external axes. Sh. 73.1 New transformers
Sh. 40 Wire number 214-219 was exchanged with 207-212
Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1. Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.
Sh. 22 Contact XP9 was with Pin symbol, changed to female. Sh. 80.1 New circuit diagram sheet, Force measurement box.
Sh. 21 New graphic sheet, Measurement box.
Sh. 98.6 New sheet IRB660 and IRB760 Sh. 98.5 New sheet IRB660 and IRB760
Sh. 56 DSQC 378B exchanged the wrong type DSQC678B. Sh. 53 New DSQC697
Sh. 49 DSQC687 new option, DSQC 510, 637 old option.
Sh. 36 Run chain ext operating selector without Panel board X9 and X10.
Sh. 98.4 New sheet IRB460, IRB660, IRB760
Sh. 85 W136-138 was exchanged with W552,W554,w556.// W550,w551,w553,w555,w557 add. Sh. 76.5 Additional fan connection
Sh. 98.3 New sheet IRB460 Sh. 98.2 New sheet IRB460
Sh. 138 XP13:f1 Double conductor add. missing in the circuit diagram.
Sh. 98.1 New sheet IRB460
Sh. 73.1 Info text for T1 was changed.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.
Sh. 145-147 IRB6400R add.
Sh. 96 Lim1A Lim2A Lim1B, Lim2B removed, at column 7
Sh. 75 Process Power supply 0V, connected to PE
Sh. 127.5 was sheet 127// Profibus connection add.
Sh. 127 The profibus connections added.// (Devicenet XS/XP13 and Profinet/Ethernet IP XP9 removed to sheet 127.5.
Sh. 115.5 was sheet 115.4// Profibus connection add.
Sh. 115.4 The profibus connections added.// (Devicenet XS/XP13 and Profinet/Ethernet IP XP9 removed to sheet 115.5
Revison 4 2010 12
Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10. Sh. 8 Symbol for Triple twisted, and quadruple twisted added, Coulmn 1.
Sh. 26 In all the customer power supply, 0V connected to PE.
Sh. 38 DP4/6 was DP4 // DP3/5 was DP3 // Not 1) add. to wire 209 to 212 and 498, 499, 501, 502. General changes: All customer cables have been implemented with conductor area, and colour code.
Sh. 14.2 Option power supply G9 for 3 external axes add.
Revison 5 2011 03 R11.1 part 1
Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector Sh. 15 PLC option: "Ethernet switch" was before "Ethernet switch CM577-ETH"
Sh. 73 Reference to 262V moved to T1.2 sheet 73.1 Sh. 73.1 Transformer 3HAC024180-001 add.
Sh. 115 Male pin at R1.MP:4, :6, :14, :24, :25, :26, :30, :31, :32 not used in IRB2600 Sh. 115.1 Key pin M was missing
Sh. 123 Male pin at R1.MP:4, :6, :14, :24, :25, :26, not used in IRB4600 Sh. 124 Key pin M was missing
Sh. 42 Frame add. around the coloured label.
Sh. 103 Add. IRB1520 Sh. 104 Add. IRB1520
Sh. 8 New symbol, twisted conductors part A with part B
Sh. 104.5 Add. IRB1520 Sh. 90 Floor cable add.
Location name
Function name
Page Location name
Function name
Page
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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Page10
Device list sorting by Function name
Latest revision: Location: Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office: Status:
IRC5 SC/DC DESIGN 09 Rel 12.1
APPROVED
2012-03-06
PRH
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
ANALOGUE I/O UNIT
AUTOMATIC FUSE
CAPACITOR
AUTOMATIC FUSE
AXIS COMPUTER BOARD
BLEEDER
BRAKE CONTACTOR
Capacitor 0,47uF
CIRCUIT BRAKER
COMBI I/O UNIT
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
Device Net Adapter dual channel DSQC659
DEVICENET POWER SUPPLY
DEVICENET POWER SUPPLY
DeviceNet Adapter single ch. DSQC697/DSQC658 old
DeviceNet TM Lean
CC-LINK
DIG. PART OF RELAY I/O UNIT
DIGITAL I/O UNIT
DSQC686 VOLTAGE MEASURE BOARD
EARTH FAULT BREAKER
EMERGENCY PB
EMERGENCY PB
ENCODER UNIT
ENERGY BANK
ENERGY BANK
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
EXT.COMPUTER FAN
EXT.CONTROL PANEL
EXT.CONTROL PANEL
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
FLEXPENDANT
FLEXPENDANT
Hot plug
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
INTERBUS SLAVE
INTERNAL FAN
INTERNAL FAN
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
MAIN SWITCH
MAINS SWITCH
MDU FAN
37
87
88
88
85
85
85
85
63
78
75
79
85
78
98.6
87
74
60
77
78
87
26
26
26
26
53
26
28
53
53
56
61
59
80.1
74
36
29
67
76
24
52.1
57
44
30
36
37
30
76.5
76.5
76.5
76.5
76.5
39
40
37
52
52
52
52
65
29
29
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
23
72
76.5
ADDITIONAL DRIVE UNIT
CONTACTOR BOARD
CONTACTOR BOARD
CONTACTOR UNIT
CUSTOMER POWER SUPPLY
75
E5 Q1 Q2 A41.1-8 A41.1 A41.1 A41.1 A41.1 A41.1 A41.1 A41.1 A41.1 A41.1 A41.1-6 A41.1 A41 A41.1 A31 A31 E3-M1 E3 I/O.X A37-A37.2 A37 A37-10080 A37 A21-S22 FPU1 FPU1 E1-E42 E1-E41 E1 E1-E43 E1-E44 E2-M1 A21 A21 E2 A38.1 A62 A36 G3 G3 I/O.X S21.3 A21-S21.3 F4 FMB-A1 I/O.X I/O.X I/Ox A351 A35.2 G6 G6 A35 G5 G4 G8 G7 A43 A43 A43 I/O.X F5 C2 C1 K44 R1.1 A42 F2 F1 I/O.X A41.2 A41.5 A41.4 A41.3 A41.5 A41.4 A41.3 A22 G9ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADAPTER
Location name
Function name
Page Location name
Function name
Page
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page11
Device list sorting by Function name
Latest revision: Location: Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office: Status:
IRC5 SC/DC DESIGN 09 Rel 12.1
APPROVED
2012-03-06
PRH
PLC. Ethernet switch
PLC. CPU unit
PLC Digital I/O unit
69
69.4
69
69.1
44
PROFIBUS Fieldbus adapter DSQC 667
66
49
PROFIBUS DP M/S
24
PROCESS POWER SUPPLY
57
76
POWER SUPPLY DSQC661
76
POWER DISTRIBUTION BOARD DSQC662
69.2
PLC.DIGITAL INPUTS and RELAY OUTPUTS
32
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
35
PROFIBUS DP SLAVE
PANEL BOARD run chain, 3-mode selector
30
29
36
MOTOR ON PB
MOTOR ON PB
MOTOR ON PB
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
OPTION : CONNECTIONBOX COOLING AXES
OPTION : HOT PLUG
OPTION : INTERNAL FAN
OPTION :DUTY TIME COUNTER
Option: 738-1
Option: CIRCUIT BRAKER
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION: MAINS LINE FILTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD
30
33
78
78
134
40
76.5
77
80.1
72
80
68
43
72
30
31
41
33
PLC Analogue I/O
69.3
PROFINET DSQC678
50
PROFINET IO Fieldbus adapter DSQC 688
44
REAKTOR UNIT
73
RELAY I/O UNIT
62
RELAY UNIT
75
REMOTE I/O UNIT
64
STATUS DIOD DUAL CABINET
78
SWITCH
76.5
Three-MODE SELECTOR
30
Three-MODE SELECTOR
36
TRANSFORMER UNIT
73.1
TRANSFORMER UNIT
73
TRANSFORMER UNIT
73
TRANSFORMER UNIT
73
Two-MODE SELECTOR
36
Two MODE SELECTOR
33
S21.1 A21-S21 T1.3 T1.x T1.1 T1 A21-S21.1 S21.1 S1 H1 I/O.X K41 RELAY I/O Z2 A38.3 A33.1 A38.2 I/O.X A33 G2 A57 G1 G2 A63.3 A63.1.XS1 A63.5 A63.1 A63.2 A63.4 A21 A21 A21 A21 A21 A21 A21 A23 Z1 A39 A61 A44 F6 FMB P1 E5-M1 S22 BOX1 K43 K42 S21.2 S21.2 A21-S21.2
Process Interface Board (PIB)
PLC.Devicenet adapter
Location name
Function name
Page Location name
Function name
Page
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page12
Device list sorting by Location name
Latest revision: Location: Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office: Status:
IRC5 SC/DC DESIGN 09 Rel 12.1
APPROVED
2012-03-06
PRH
ADDITIONAL DRIVE UNIT
Main servo drive unit 2600
EXT-A21-S21.1
76.5
Three-MODE SELECTOR
E1-E4436
EXT-A21-S21.276.5
MOTOR ON PB
E2-M136
EXTERNAL COMPUTER FAN
EXT-A21-S22
30
Hot plug
E237
EXT.COMPUTER FAN
EXT-A2130
EXT.CONTROL PANEL
C237
Capacitor 0,47uF
EXT-A2187
EXT.CONTROL PANEL
C136
CAPACITOR
EXT-A21-S21.398.6
EMERGENCY PB
BOX136
OPTION : CONNECTIONBOX COOLING AXES
E5-M1
134
OPTION : INTERNAL FAN
A43
76.5
CONTACTOR BOARD
E578
MDU FAN
A41.576.5
ADDITIONAL DRIVE UNIT
E3-M1
85
INTERNAL FAN
A41.4
29
ADDITIONAL DRIVE UNIT
E3
85
INTERNAL FAN
A41.3
29
ADDITIONAL DRIVE UNIT
E1-E42
85
FAN UNIT
A38.3
76.5
PROFINET IO Fieldbus adapter DSQC 688
E1-E41
44
FAN UNIT
A33.176.5
PROFINET DSQC678
E150
FAN UNIT
A38.276.5
PROFIBUS Fieldbus adapter DSQC 667
E1-E43
44
Fan unit
A33 F5CIRCUIT BRAKER
74
F2AUTOMATIC FUSE
75
F1AUTOMATIC FUSE
78
EXT-A21-S21
Two-MODE SELECTOR
36
ADDITIONAL DRIVE UNIT
37
ADAPTER
A2287
A41.388
A41.488
ADDITIONAL DRIVE UNIT
A41.5
85
ADDITIONAL RECTIFIRE UNIT
A41.2
79
AXIS COMPUTER BOARD
A42
EPS
A44
68
Option: REMOTE SERVICE BOX DSQC680
A61
43
OPTION: 232/422/485 SERIE CONVERTER
A39
30
OPTION:STATUS LED ON FRONT
A23
35
PANEL BOARD
A2129
PANEL BOARD
A2141
PANEL BOARD
A2130
PANEL BOARD run chain, 3-mode selector
A21
32
PANEL BOARD with RUN CHAIN
A21
31
PANEL BOARD with SAFETY STOP
A21
69.3
PLC Analogue I/O
A63.4
69.1
PLC Digital I/O unit
A63.2
69
PLC. CPU unit
A63.169.4
PLC. Ethernet switch
A63.569
PLC.Devicenet adapter
A63.1.XS169.2
PLC.DIGITAL INPUTS and RELAY OUTPUTS
A63.3
57
Process Interface Board (PIB)
A57
49
PROFIBUS DP M/S
77
CONTACTOR BOARD
A4387
CONTACTOR UNIT
A4353
Device Net Adapter dual channel DSQC659
A35
53
DeviceNet Adapter single ch. DSQC697/DSQC658 old
A35.2
53
DeviceNet TM Lean
A351
52.1
ETHERNET CARD/Option: ETHERNET IP
A36
57
Ethernet switch
A62
44
ETHERNET/IP Fieldbus adapter DSQC 669
A38.1
52
INTERBUS M/S (COPPER WIRE)
A37
52
INTERBUS M/S (OPTICAL FIBRE)
A37
52
INTERBUS MASTERPART
A37-A37.242
MAIN COMPUTER DSQC639
A3143
MAIN COMPUTER DQC 639
A3185
MAIN DRIVE UNIT LV unit
A41.1
99
MAIN SERVO DRIVE UNIT
A41
145
MAIN SERVO DRIVE UNIT
A41.1
111
MAIN SERVO DRIVE UNIT
A41.1-6
79
MAIN SERVO DRIVE UNIT
A41.1
89
MAIN SERVO DRIVE UNIT
A41.1
91
MAIN SERVO DRIVE UNIT
A41.1
95
MAIN SERVO DRIVE UNIT
A41.1
94.5
MAIN SERVO DRIVE UNIT
A41.1
117
MAIN SERVO DRIVE UNIT
A41.1
98.5
MAIN SERVO DRIVE UNIT
A41.1
115
A41.1
98.1
Main servo drive unit 460
A41.1
123
A41.1-8
80
Main servo drive unit 4600
Location name
Function name
Page Location name
Function name
Page
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page13
Device list sorting by Location name
Latest revision: Location: Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office: Status:
IRC5 SC/DC DESIGN 09 Rel 12.1
APPROVED 2012-03-06 PRH S22
76.5
I/Ox78
BRAKE CONTACTOR
K4466
S21.2PROFIBUS DP SLAVE
33
I/O.XMOTOR ON PB
64
S21.2REMOTE I/O UNIT
38
I/O.X
OPTION : HOT PLUG
56
S2240
K42 S21.178
MOTORS ON CONTACTOR 1
67
CUSTOMER POWER SUPPLY
I/O.X
26
DIGITAL I/O UNIT
G8
59
CUSTOMER POWER SUPPLY
I/O.X
26
DIG. PART OF RELAY I/O UNIT
G7
61
CUSTOMER POWER SUPPLY
I/O.X
26
COMBI I/O UNIT
G9
60
POWER SUPPLY not 1)
I/O.X
75
ANALOGUE I/O UNIT
FPU1
63
FLEXPENDANT
H1
40
STATUS DIOD DUAL CABINET
FPU1
78
FLEXPENDANT
G2
39
PROCESS POWER SUPPLY
FMB
24
Option: 738-1
G180.1
POWER SUPPLY DSQC661
FMB-A176
DSQC686 VOLTAGE MEASURE BOARD
G2
80.1
POWER DISTRIBUTION BOARD DSQC662
F6
76
Option: CIRCUIT BRAKER
G3
72
ENERGY BANK
F4
24
EARTH FAULT BREAKER
G3
74
ENERGY BANK
76
G6
DEVICENET POWER SUPPLY
28
G6
DEVICENET POWER SUPPLY
26
G5
CUSTOMER POWER SUPPLY
26
G4
REAKTOR UNIT
RELAY I/O
73
RELAY I/O UNIT
Z1
62
OPTION: MAINS LINE FILTER
R1.1
72
BLEEDER
T1.385
Q173
MAINS SWITCH
T1.x72
Q273
T1.123
P173
OPTION :DUTY TIME COUNTER
T1
77
K4173.1
RELAY UNIT
S21.175
Two MODE SELECTOR
K43
33
MOTORS ON CONTACTOR 2
30
S178
MOTOR ON PB
I/O.X30
INTERBUS SLAVE
S21.365
EMERGENCY PB
I/O.X29
ENCODER UNIT
Z2CC-LINK
MAIN SWITCH
TRANSFORMER UNIT
TRANSFORMER UNIT
SWITCH
Three-MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
OPTION : HOT PLUG
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page14
Latest revision:
BLOCK DIAGRAM SINGLE CONTROLL MODULE Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH S21 Control panel G3 Ultra cap A21 Panel board Drive G2 G1 XT16 FPU AC AC DC DC Field bus 230V A31 Drive Computer module
Ethernet service USB LAN
Option Devicenet PS G6 I/Ox AC I/O unit DC Option Customer PS G4 AC DC Customer connection Option Customer PS G5 AC DC Customer connection F2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page14.1
Latest revision:
BLOCK DIAGRAM SINGLE DRIVE MODULE Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH Option Service outlet F4 X22 Service outlet F5 Earth fault prot. A42 A43 CB A21 A31 AXC G1 G2 G3 X1 X1 DRIVE X2 A41 AC AC AC DC DC DC 230V K43 K42 -Q1 T1 F1 Z1 Z2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page14.2
Latest revision:
BLOCK DIAGRAM DUAL CONTROLL MODULE Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH S21 Control panel G3 Ultra cap A21 Panel board Drive G2 XT16 FPU AC DC Field bus 230V A31 Drive Computer module
Ethernet service USB LAN
Option Devicenet PS G6 I/Ox AC I/O unit DC Option Customer PS G4 AC DC Customer connection Option Customer PS Option Customer PS Option Customer PS G5 G7 G8 AC AC AC DC DC DC Customer
connection connectionCustomer connectionCustomer Q2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page14.3
Latest revision:
BLOCK DIAGRAM DUAL DRIVE MODULE Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH Option Service outlet F4 X22 Service outlet F5 Earth fault prot. A21 AXC A31 CB A42 A43 G1 X1 X1 A41 X2 DRIVE AC DC 230V K43 K42 -Q1 T1 F2 F1 Z1 Z2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page15
Latest revision:
FRONT VIEW OF SINGLE CABINET MDU HV Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH I/O2 PLC 3 PLC 4 I/O3 I/O4 PLC 5 A62 A63.4 A63.3 A63.2 923-1 Unit
Allen Bradley Remote I/O (RIO) 721-1
ENC unit
923-1 Digital 24 VDC
A63.1
I/O 1-4
Analog I/O unit AX521 PLC Relay I/O unit DX522 PLC Digital I/O unit DC532 PLC
I/O 1-4 PLC 3-5 Profibus DP Slave A41 layout sh.15.1 PLC 3-5 I/O 1-4 PLC 3-5 Interbus-S Slave I/O 1-4
AC500 Com. Module PLC PLC 1 PLC 2 XS17 I/O 1-4 CPU unit PM582 PLC 926-1 925-1 924-1 AD Combi I/O
Analog 4 in/4 out Digital with relay
Opt. No 722-1 720-1 723-1 726-1 716-1 Pos. No I/O 1-4 719-1 717-1 718-1 I/O 1 A63.5 I/O 1-4 CC-link slave I/O 1-4 Denomination XS3 E3 COMPUTER A31 DSQC639 Ethernet switch XS5/XS13 XP28 XS2 I/O 1.X5 XS41 I/O 2.X5 DC IN XS1 X2 X1 X1 X3 X2
FRONT VIEW Opt. INSIDE DOOR WITH I/O Opt. INSIDE DOOR WITH PLC I/O
Q1 S21.3 S21.2 S21.1 S22 XS4 G1 E5 X24 G2 X23 G3 P1 XT6 XT6 X22 XT5.3 XT5.3 XT5.2 XT5.2 XT5.1 XP0 PE XT5.1 XT31 XT31 XS1 G4 A41 A41 A41 G5 XS7 FRONT PANEL F1 F2 XS9 XT16 A62 X5 X3 PLC 1 PLC 2 I/O1 X1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page15.1
Latest revision:
FRONT VIEW OF SINGLE CABINET MDU LV and HV Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH E3 E3 X4 X9 X7 X6 X5 X3 X1 X2 X8 STATUS LED LABEL A41.1 A41.1 A41.2 A41.4 A41.5 A41.4
A41.3 A41.3 A41.5
X16 X7 X1 X1 X6 X7 X8 X1 X8 X16 X9 X1 X9 X9 X6 X7 X8 X9 X7 X8 X2 X9 X6 X7 X8 X6 UPPER SIDE X9 X9 UPPER SIDE X6 X7 X8 UPPER SIDE X6 UPPER SIDE X8 X9 X1 X1 X1 X1 X6 X7 X8 X14 X2 X2 X2 X6 X8 and X9 on the upper side.
X2 X2 X7 X15 X14 X2 X1 X7 X2 X2 X6 X15 FRONT VIEW FRONT VIEW
LV Low voltage HV High voltage
G1 G1 G2 G2 G3 X13 X12 X11 X21 X22 X22 X23 X21 X23 X13 X11 G3 X12 F1
MAIN DRIVE UNIT FOR IRB 120 - 1600
F1
MAIN DRIVE UNIT FOR IRB 2400 - 76XX
F2 F2
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page16
Latest revision:
SIDE VIEWS OF SINGLE CABINET Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06
APPROVED
PRH
LEFT VIEW WITH FLANGE DISCONNECT Z2 E1 E2 R1 Z1 F6 G6 Q1 Q1 G6 F4 F5 A43 K44 K43 K42 A21 A44 T1 E4 A42 A44
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page17
Latest revision:
VIEW OF CONTROLL MODULE DUAL CABINET Location: Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH NEW COMPUTER A31 DSQC639 A21 I/O3 G3 G2
I/O4 I/O2 I/O1
XT31 (FLOOR MOUNTED) G7 G5 G4 G8 XT16 G6 I/O6 I/O5 E2 Q2 S21.3 S21.1 S21.2 LEFT
VIEW FRONTPANEL FRONTVIEW RIGHTVIEW
XS3 XS5/XS13 XP28 S22 XS4 XS17 X23 X24 Q2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page18
Latest revision:
VIEW OF DRIVE MODULE DUAL CABINET Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH XP0 XS1 XS7 XS2 XS41 Q1 P1 H1 X22 FRONT PANEL LEFT VIEW FRONT VIEW RIGHT VIEW K42 K43 K44 F6 ROOF-MOUNTED Z1 Q1 A43 R1 E1 T1 A41.5 A41.4 G9 A41.3 A41.1 G1 A42 A44 F4 F5 F1 F2 K41
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page19
Latest revision:
VIEW OF COMPUTER UNIT AND PANEL BOARD Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH WRIST BAND ESD J21 X2 X1 X8 FIELD BUS ADAPTER A38 PCI-SLOTS X17 AXC1 A9 X7 X3 COM1 X15 X9 CONSOLE X4 X12 RL2 LAN X14 X20 MEMORY CARD MAIN COMPUTER A31 DSQC639 PANEL UNIT X8 LABEL FAN E22 X11 A33 Profibus DP M/S A33.1 ProfiNet A34 Dual RS232 A35 Devicenet A36 Ethernet A37 Interbus M/S RL3 X18 RL4 PANEL BOARD A21 USB2 X5 X6 X10 SERVICE A7 TPU A8 RL1 STATUS DIOD USB1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page20
Latest revision:
VIEW OF CONTACTOR & AXIS COMPUTER UNIT Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH X5 X22 X3 X6 X9 X4
A42 Axis computer unit A44 Safe move
DSQC 647 X21 DSQC 646 X23 X4 X3 X1 X1 X7 Out 24V Drive In Measurement link 2 X8
Computer module link
X6 Drive link
Contactor bord link
X9 SMB 2 X6 X10 X11 X13 Relay output pair 1/2
X3 X2
X4
X11
Drive power supply
X8 X7 X4 X5 X1 X1 Console port SMB 2 SMB 1 X5 SMB 1 X12 X9
Drive power supply
Control signal
Process I/O A44 EPS unit A43 Contactor unit
X12 X5
X10
X9 X11 X6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page21
Latest revision:
VIEW OF VOLTAGE MEARSUREMENT BOX Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH FMB.A1.X2 FMB.A1.X1 FMB.XS2 1) FMB.XP2 (FMB.X2) R1.SMB FMB
1) FMB.XP2 Bridge connector if no other option.
XS41 DSQC686 FMB.X3 FMB.X1 (FMB.X2) XP2 SMB -CONTROLLER -FMB Option: 738-1 Reference to circuit diagram 80.1 -MANIPULATOR
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page22
Latest revision:
CONTACT AT THE CABINET WALL Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH (( )) OPTION CONTROL MODULE CONTROL MODULE GN/YE AWG 7/(10mm2) PE connection
Option: If Profinet or Ethernet
Option: If Externa LAN and Profinet Option: If only Externa LAN
Option: USB CONTROL MODULE SERVICE PORT
SERVICE PORT
Signal cable sheet 90, 92 94.6, 96, 98.3, 100, 106, 112, 115.1, 118, 124, 129, 146 Power cable sheet 89, 91, 94.5, 95, 98.2, 99, 105, 111, 115 117, 123, 128, 145 XS2/XP2 XS1/XP1 D C B A -XS41 E F G J 1 -PE 6 3 2 -XP9 1 3 2 1 -XP23 1 -XP24 2 6 3 3 4 2 1 -XP28 6 -XS18 1 2 3 -XS17 4 5 -1.XP9.6 / (50) (52.1) -1.XP9.3 / (50) (52.1) -1.XP9.2 / (50) (52.1) -1.XP9.1 / (50) (52.1) XP9.6 / (115.5) (127.5) XP9.3 / (115.5) (127.5) XP9.2 / (115.5) (127.5) XP9.1 / (115.5) (127.5) / PE / -2.XP28.3 / (50) -2.XP28.6 / (50) -1.XP28.1 / (43) -1.XP28.2 / (43) -1.XP28.3 / (43) -1.XP28.6 / (43) -1.XP24.1 / (43) -1.XP24.2 / (43) -1.XP24.3 / (43) -2.XP28.1 / (50) -2.XP28.2 / (50) -1.XP24.4 / (43) XS17.4 / (53) XS17.5 / (53) XS17.3 / (53) XS17.2 / (53) XS17.1 / (53) XS18 / (68) -XP23.6 / (42) (57) (68) (69.4) -XP23.3 / (42) (57) (68) (69.4) -XP23.2 / (42) (57) (68) (69.4) -XP23.1 / (42) (57) (68) (69.4) MRC_0V4 / (80) (82) MRCI2_N / (80) (82) MRCI2 / (80) (82) MRC_0V5 / (80) (82) MRC_0V6 / (80) (82) 24V_SMB2 / (80) (82) MRCO2 / (80) (82) MRCO2_N / (80) (82) / FMB (80.1)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page23
Latest revision:
MAINS CONNECTION DUAL CABINET Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH
Control module sh.23 - 68
If Option: 3 phase connection BK JUMPER JUMPER BK BK BK L2 L2 L2 L1 L1 L1 L2 L2 L2 L2 L1 -XT16 L1 L1 L1 L1 L1 L2 L2 L1 T1 L2 T2 L3 T3 MAIN SWITCH -Q2 -174 AWG16 -173 AWG16 -153 AWG16 -152 AWG16 -GND_DM / (75) -230V AC1.1 / (24) -230V AC1.2 / (26) -230V AC1.3 / (26) -230V AC1.4 / (26) -230V AC1.5 / (26) -230V AC1.6 / (26) -230V AC2.1 / (24) -230V AC2.2 / (26) -230V AC2.3 / (26) -230V AC2.4 / (26) -230V AC2.5 / (26) -230V AC2.6 / (26) -230V AC1_DM / (75) -230V AC2_DM / (75)We reserve all rights in this document and in the information contained therein.Reproduction, use or
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Page24
Latest revision:
PROCESS POWER SUPPLY DUAL CABINET Location: Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH PANEL BOARD 24V SYS 24V COOL AC -INPUT COMPUTER UNIT 24V PC + + NC NC NC - -ENERGY BANK +Sense NC NC AWG24 MAIN COMPUTER AWG28 USB AWG28 AWG24 FOR DUAL CABINET
gnye 2/BK 1/GN 1/WH 2/RD 10 9 8 7 6 5 4 3 2 1 -X1 4 3 2 1 -X5 10 9 8 7 6 5 4 3 2 1 -X4 4 3 2 1 -X3 6 5 4 3 2 1 -X2 5 3 1 -X1 ENERGY BANK G3
PROCESS POWER SUPPLY
G2 AWG16 -304 AWG18 -303 AWG18 -302 AWG18 -301 AWG18 -253 AWG18 -252 AWG18 -251 AWG18 -250 AWG18 -0V COOL / (29) -0V PC.1 / (42) -0V PC.2 / (42) -0V SYS / (29) +24V COOL / (29) +24V PC.1 / (42) +24V PC.2 / (42) +24V SYS / (29) -230V AC2.1 (23) -USB2 +5V / (43) -USB2 D+ / (43) -USB2 / (43) -USB2_GND / (43) -230V AC1.1 (23)
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Page26
Latest revision:
OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH AC DC AC Customer Connection DC AC DC AC DC AC DC 0V 24V 0V 24V 0 24 -X2 24 0 6 5 3 4 CUSTOMER POWER SUPPLY G5 CUSTOMER POWER SUPPLY G4 AWG16 AWG16
AWG16 AWG16 AWG16
-704 AWG20 -703 AWG20 -194AWG16 -193 AWG16 -158 AWG16 -157 AWG16 -148 AWG16 -147 AWG16 -146 AWG16 -145 AWG16 +-_158 AWG16 +-_157 AWG16 +-158 AWG16 +-157 AWG16 +-146 AWG16 +-145 AWG16 2 1 -XT31 -G8 CUSTOMER POWER SUPPLY -G7 CUSTOMER POWER SUPPLY BK BK BK BK BK BK BK BK BK BK
GNYE GNYE GNYE GNYE GNYE
BU BU BU BU 0 24 BU BU BU BU BU BU BU BU +.SLO.3-148 AWG16 +.SLO.3-147 AWG16 +.SLO.2-194 AWG16 +.SLO.2-193 AWG16 +.SLO.2-148 AWG16 +.SLO.2-147 AWG16 0 0 24 -X2 24 GND AC -X1 AC 0 24 24 0 0 DEVICENET POWER SUPPLY G6 0 -X2 24 GND AC -X1 AC -X2 24 GND N -X1 L 0 24 -X2 GND AC -X1 AC GND AC -X1 AC 10 9 8 7 -0Vdevicenet.1 / (55) -0Vdevicenet.2 / (58) -0Vdevicenet.3 / (61) -0Vdevicenet.4 / (63) -0Vdevicenet.5 / (64) -0Vdevicenet.6 / (65) -0Vdevicenet.7 / (66) -0Vdevicenet.8 / (67) -230V AC1.2 / (23) -230V AC1.3 / (23) -230V AC1.4 / (23) -230V AC1.5 / (23) -230V AC1.6 / (23) -230V AC2.2 / (23) -230V AC2.3 / (23) -230V AC2.4 / (23) -230V AC2.5 / (23) -230V AC2.6 / (23) -+24Vdevicenet.1 / (55) -+24Vdevicenet.2 / (58) -+24Vdevicenet.3 / (61) -+24Vdevicenet.4 / (63) -+24Vdevicenet.5 / (64) -+24Vdevicenet.6 / (65) -+24Vdevicenet.7 / (66) -+24Vdevicenet.8 / (67) -0V ReS / (68) +24V Res / (68)
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Page28
Latest revision:
OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH Customer Connection AC DC AC AC DC DC 0V 24V 1)
Process interface board Ethernet switch
1042 1)
1041 1) Additional terminal
:1 and :5 when Option, PLC AC500. 0 24 -X2 24 BU BU BU BU BU BU
GNYE GNYE gnye
BU BU 0 0 24 -X2 24 GND N -X1 L 0 0 24 -X2 24 GND AC -X1 AC GND AC -X1 AC -_296 AWG16 -_295 AWG16 10 9 8 7 6 5 4 3 2 1 DEVICENET POWER SUPPLY G6 CUSTOMER POWER SUPPLY G5 CUSTOMER POWER SUPPLY G4 AWG16 AWG16 -704 AWG20 -703 AWG20 -298 AWG16 -297 AWG16 -296 AWG16 -295 AWG16 AWG16 0 1 -XT31 5 -0V I/O.1 / (76) -+24Vdevicenet.8 / (67) -+24Vdevicenet.7 / (66) -+24Vdevicenet.6 / (65) -+24Vdevicenet.5 / (64) -+24Vdevicenet.4 / (63) -+24Vdevicenet.3 / (61) -+24Vdevicenet.2 / (58) -0Vdevicenet.8 / (67) +24V I/O.1 / (76) -230V AC1.11 / (76) -230V AC1.12 / (76) -230V AC1.13 / (76) -230V AC2.11 / (76) -230V AC2.12 / (76) -230V AC2.13 / (76) -0Vdevicenet.7 / (66) -0Vdevicenet.6 / (65) -0Vdevicenet.5 / (64) -0Vdevicenet.4 / (63) -0Vdevicenet.3 / (61) -0Vdevicenet.2 / (58) +24V Res / (68) -0V ReS / (68) -+24Vdevicenet.1 / (55) -0Vdevicenet.1 / (55) XT31:1.2 (57) XT31:5.2 (57) XT31:1.1 (57) 0Vdevicenet.9 / (69) +24Vdevicenet.9 / (69) +24V I/O.2 / (69) (69) 0V I/O.2 / (69) (69) XT31:5.1 (57)
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Page29
Latest revision:
EMERGENCY STOP Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH EXTERNAL EMERGENCY STOP PB EMERGENCY STOP OUTPUT 2 EMERGENCY STOP RELAY SIGNALS EXTERNAL SUPPLY EMERGENCY STOP OUTPUT 1 ES1 top ES2 top 24V Panel Run CH1 top Run CH2 top ES1OUT:A ES2 OUT:A ES2 OUT:B ES1OUT:B Sep ES2:A Sep ES1:A Sep ES1:B Sep ES2:B ES2 bottom ES1 bottom 0V 24V Panel ES1:int ES2:int 0V 0V 24V PANEL 24V PANEL 0V ES1 ES2 AWG24 -364 AWG20 -363 AWG20 -238 AWG20 -237 AWG20 -236 AWG20 -235 AWG20 -234 AWG20 -233 AWG20 -232 AWG20 -231 AWG20 -212 AWG20 BU -211 AWG20 BU -210 AWG20 BU -209 AWG20 BU -0V COOL / (24) (76) -0V SYS / (24) (76) -0V_Sig.ref. / (42) +24V COOL / (24) (76) +24V SYS / (24) (76) +24V_Sig.ref. / (42)
-ES FPU 1.A / (39) (40)
-ES FPU 1.B / (39) (40)
-ES FPU 2.A / (39) (40)
-ES FPU 2.B / (39) (40) -RCH1 / (31) -RCH2 / (31) -RS485+ / (42) -RS485- / (42) -RunCh+ / (31) -RunCh_0V / (31) 2. See pages / (41) RunCh+ RunCh0V RunCh+ RunCh0V BU BU JUMPER JUMPER JUMPER JUMPER JUMPER JUMPER WHBN WHBU WHGN BU 1 2 1 2
M
4 3 2 1 -X12 8 7 6 5 4 3 2 1 -X11 6 8 7 5 -X10 14 13 18 17 -X9 16 15 12 11 10 9 8 7 6 5 4 3 -X2 2 1 10 9 8 7 6 5 4 3 -X1 2 1 U U -ES2 -ES1 OPTION: EXTERNAL CONNECTIONS 12 11 21 22 -S21.3EMERGENCY PB -E3 INTERNAL FAN PANEL BOARD A21 MAIN COMPUTER FPU SOFT_ESO SOFT_ESI 24V SYS 24V PANEL 0V SYS 24V FPU POWER 24V PANELWe reserve all rights in this document and in the information contained therein.Reproduction, use or
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Page30
Latest revision:
RUN CHAIN OPERATING, 3 MODE SELECTOR Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH OP_COM OP_MAN OP_AUTO OP_MAN_FS 24V COOL TACHO FAN 0V EN1_1A EN1_1B EN2_1B EN2_1A EXTERNAL ENABLE DEVICE OPTION 24V SYS 0V SYS General in1 General in2 General in3 General in4 General in5 General in6 24V PANEL 24V FPU POWER General in7 X3 and X4 only in DSQC 630 General in8 FPU 0V +24V General out1 General out2 General out3 General out4 General out5 General out6 General out7 General out8 0V RS485+ RS485-24V DC 0V
M
+ -8 7 6 5 4 3 2 1 -X2 -SUP_ST2 -GS2 -GS1 -ES2 -ES1 -ENABLE1 -AS2 -AS1 8 7 6 5 4 3 2 1 -X20 3 2 -X18 1 4 3 2 1 -X15 9 4 3 2 1 -X10 -0V PANELB / (39) (40) +24V FPU POWER / (39) (40) -EN1 / (31) -EN1.1 / (39) (40) -EN1.2 / (39) (40) -EN2 / (31) -MAN1 / (31) -MAN2 / (31) -SPEED / (32) 1.See pages / (41) Option: External Connections JUMPER JUMPER JUMPER JUMPER BK BN RD WHBN WHGN BU WHOG BN GN WHBU OG -SUP_ST1 19 10 9 8 -X9 7 6 5 4 3 2 1 10 9 8 7 -X6 9 8 7 6 5 4 3 2 1 -X4 10 9 8 7 6 5 4 3 2 1 -X3 8 7 6 5 4 3 2 1 MOTOR ON PB S21.2 Three-MODE SELECTOR S21.1 -E2 -E2 EXT.COMPUTER FAN -A23 OPTION:STATUS LED ON FRONTA21PANEL BOARD run chain, 3-mode selector
AWG26 -362 AWG20 BU -361 AWG20 BU -360 AWG20 BU -246 EXT.COMMON 2 -245 EXT.AUTO 2 -244 EXT.MAN 2 -243 EXT MAN FS 2 -242 EXT.COMMON 1 -241 EXT.AUTO 1 -240 EXT.MAN 1 -239 EXT MAN FS 1 -230 AWG20 BU -229 AWG20 BU -228 AWG20 BU -227 AWG20 BU -226 AWG20 BU -225 AWG20 BU -224 AWG20 BU -223 AWG20 BU -222 AWG20 BU -221 AWG20 BU -220 AWG20 BU -208 AWG20 BU -207 AWG20 BU -206 AWG20 BU -205 AWG20 BU X1 X2 13 14 5 6 12 10 13 14 16 20 17 18 22 24 1 2 4 8 3 2 -X18 1 3 2 1 -X1 24V PANEL >1
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SAFETY STOP Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH AUTO STOP GENERAL STOP SUPERIOR STOP & AS1+ AS1-AS2+ AS2-GS1+ & GS1-CH2 GS2+ GS2-SS1+ SS1-SS2+ SS1 SS2-0V 0V 0V SOFT SS SS2 AS1 AS2 GS1 GS2 CH1 24V PANEL 24V PANEL 24V SYS 0V SYS 24V PANEL SS1 SS2 24V PANEL 24V FPU POWER OPTION: EXTERNAL CONNECTIONS JUMPER JUMPER JUMPER JUMPER JUMPER JUMPER 6 -X6 5 4 3 2 1 12 -X5 11 10 9 8 7 6 5 4 3 2 1 A21
PANEL BOARD with SAFETY STOP
-EN1 / (30) -EN2 / (30) -ENABLE2_1 / (32) -ENABLE2_2 / (32) -ENABLE2_3 / (32) -ENABLE2_4 / (32) -MAN1 / (30) -MAN2 / (30) -RCH1 / (29) -RCH1 / (32) -RCH2 / (29) -RCH2 / (32) -RunCh+ / (29) -RunCh_0V / (29) 1. See pages / (41) 24V PANEL SOFT GS AS1 AS2 SOFT AS GS1 GS2
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RUN CHAIN Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
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DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH 0V 24V PANEL 0V 24V PANEL 0V 24V PANEL 0V 24V PANEL RUN CH1 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_2 ENABLE2_2Ret AC_ON1 0V RUN CH1 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_3 ENABLE2_3Ret AC_ON1 0V RUN CH1 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_4 ENABLE2_4Ret AC_ON1 0V 1 -X17 10 9 8 7 6 5 3 4 -0V / (77) -0V.1 / (75) -AC_ON.1 / (75) -ENABLE2_1 / (31) -ENABLE2.1 / (77) -ENABLE2_1Ret / (77) -ENABLE2_2 / (31) -ENABLE2_3 / (31) -ENABLE2_4 / (31) -RCH1 / (31) -RCH2 / (31) -RUN_CH1 / (77) -RUN_CH 1Ret / (77) -RUN_CH2 / (77) -RUN_CH 2Ret / (77) -SPEED / (30) RUN CH1 -SPEED / (77) 2 1 -X14 10 9 8 7 6 5 3 4 2 1 -X8 10 9 8 7 6 5 3 4 2 1 -X7 A21
PANEL BOARD with RUN CHAIN
BU BU BU BU BU BU 10 9 8 7 6 5 3 4 2 RUN CH1Ret RUN CH2Ret RUN CH2 SPEED 0V ENABLE2_1 ENABLE2_1Ret AC_ON1 0V CONTROL MODULE if not used if not used if not used if not used if not used if not used Drive module1 A43.X1 AND K41.X1 Drive module2 A43.X1 Drive module3 A43.X1 Drive module4 A43.X1
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Page33
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RUN CHAIN OPERATING, 2 MODE SELECTOR Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH OPTION OG OG OG OG OG OG BU BU BU BU BU BU BU BU BU 14 13 X1 X2 13 14 15 9 10 11 5 6 7 1 2 3 19 10 9 7 6 5 3 -X9 2 1 -246 EXT.COMMON2 -245 EXT.AUTO2 -244 EXT.MAN2 -242 EXT.COMMON1 -241 EXT.AUTO1 -240 EXT.MAN1 -230 AWG20 MONLMP -229 AWG20 MOTON -228 AWG20 24V PANEL -226 AWG20 MAN1 -225 AWG20 AUTO1 -224 AWG20 0V -222 AWG20 MAN2 -221 AWG20 AUTO2 -220 AWG20 24V panel 8 7 S21.1-X1 6 5 4 3 2 1 MOTOR ON PB S21.2 Two MODE SELECTOR S21.1 PANEL BOARD .-A21
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BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR
Location: Plant: =
+ + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH Acc. to sheet 36 Acc. to sheet 38 OPTION
EXT-S21.1 (2 OR 3-MODE SELECTOR) 1) EXT A21.X9
EXTERNAL CONTROL PANEL Acc. to sheet 35 EXT.S21.1-X1 S21.2 MOTOR OM PB OPTION TERMINAL Acc. to sheet 36 Acc. to sheet 37 EXT.S21.3 EMERGENCY STOP PB
X10 X9
BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.
Sheet 35 to 38
A21 PANEL BOARD
Acc. to sheet 36 CONTROL MODULE CABINET
FLEX PENDANT XS4
Acc. to sheet 37 rel.10.2 and earlier Acc. to sheet 38 rel.11.1
DP1-DP4 duoble press 1) TERMINAL EXT-A21.X10 SHEET 37 and 38 MAIN COMPUTER A31-A8
Option Hot plug S22 with SINGLE cabinet
EXT-A22-X2 ADAPTER A32.A8 Acc. to sheet 36 and 37
1) In Option EXT.CONTROL PANEL, the terminal X9 and X10 included only in Rel.10.2 and earlier.
Acc. to sheet 36
Acc. to sheet 36
Acc. to sheet 37
Option Hot plug S22 with DUAL cabinet
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Latest revision:
RUN CHAIN EXT OPERATING, PANEL BOARD Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH CONTROL MODULE 24V FPU 0V EN1_1 EN1_2 FPU_START EARTH EARTH ES PANEL 2B ES PANEL 1B ES PANEL 1B ES FPU2A ES FPU2A ES PANEL 2B MONLMP MOTON 24V PANEL MAN FS1 MAN1 AUTO1 0V MAN FS2 MAN2 AUTO2 24V PANEL ES FPU1A ES FPU1A
Only in 3 mode selector
Only in 3 mode selector Customer connection 9 8 7 6 5 4 3 2 1 X10 19 18 17 16 15 14 13 12 11 10 9 7 6 5 3 2 1 -X9 PANEL BOARD A21 GN/WH GN/BN BN/GN BN/YE BN/OG BN/RD BN/BK WH/GY WH/VT WH/BU WH/GN WH/YE WH/OG WH/RD WH/BN WH/BK WH GY BN BU BK GN YE RD 36xAWG20 GN/YE GN/YE -PE1 -PE1 8 4 VT OG 8 4 6 3 5 -S21.1-X1 1 7 2 A21X10:2 / (37) (38) A21X9:18 / (37) (38) A21X9:14 / (37) (38) A21X9:15 / (36) A21X10:1 / (37) (38) A21X9:19 / (36) A21X9:11 / (36) A21X9:12 / (36) A21X9:1 / (36) A21X9:2 / (36) A21X9:3 / (36) A21X9:5 / (36) A21X9:6 / (36) A21X9:7 / (36) A21X9:9 / (36) A21X9:10 / (36) A21X9:13 / (37) (38) A21X10:4 / (37) (38) A21X10:3 / (37) (38) A21X9:17 / (37) (38) A21X9:16 / (36) A21X10:9 / (37) (38) EXT.AUTO2 / (36) (36) EXT.MAN2 / (36) (36) EXT.MAN FS2 / (36) A21X9:8 / (36) A21X9:4 / (36) EXT.COMMON1 / (36) (36) EXT.AUTO1 / (36) (36) EXT.MAN1 / (36) (36) EXT.MAN FS1 / (36) EXT.COMMON2 / (36) (36)
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Page36
Latest revision:
RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06
APPROVED
PRH
OPTION
OPTION
Option:Run chain Ext Operating, 2 Mode Selector
Option:Run chain Ext Operating, 3 Mode Selector
1)
1) Terminal X9 used only in Rel.10.2 and earlier
7 1 2 3 A21-S21.1-XP1 5 -225 AWG20 -226 AWG20 -228 AWG20 -229 AWG20 -238 ES panel 1:A -230 AWG20 EXT.CONTROL PANEL EXT-A21 Two-MODE SELECTOR A21-S21 -DP3/5 1 -DP4/6 1 13 14 -S21.2 MOTOR ON PB -237 ES panel 1:A -236 ES panel 1:B -235 ES panel 1:B -234 ES panel 2:A -233 ES panel 2:A -232 ES panel 2:B -231 ES panel 2:B 11 -220 AWG20 -221 AWG20 -222 AWG20 -224 AWG20 -223AWG20 15 -S21.3 EMERGENCY PB 21 22 12 11 -240 EXT.MAN1 -241 EXT.AUTO1 -242EXT.COMMON1 -244 EXT.MAN2 -245 EXT.AUTO2 -246EXT.COMMON2 12 GN/YE GN/YE -PE1 -PE1 -S21.1 Three-MODE SELECTOR 2 18 3 A21-S21.1-X1 4 6 7 8 1 5 A21-498 A21-502 14 5 6 12 10 1 2 4 8 17 18 22 24 13 14 16 20 A21-501 A21-499 1 2 3 13 14 15 9 10 11 5 6 7 13 -227AWG20 -239 EXT MAN FS1 -240 EXT.MAN1 -241 EXT.AUTO1 -242 EXT.COMMON1 -243 EXT MAN FS2 -244 EXT.MAN2 -245 EXT.AUTO2 -246 EXT.COMMON2 4 8 -X9 17 19 16 10 -X9 9 7 6 5 3 -X9 2 1 8 7 -S21.1.X1 6 4 3 2 X1 X2 7 EXT S21.1.XP1 6 4 4 8 6 8 3 2 EXT.COMMON1 / (35) EXT.MAN1 / (35) EXT.AUTO2 / (35) EXT.MAN2 / (35) A21X9:16 / (35) A21X9:15 / (35) A21X9:12 / (35) EXT.MAN FS1 / (35) EXT.MAN FS2 / (35) EXT.COMMON1 / (35) A21X9:10 / (35) A21X9:9 / (35) A21X9:7 / (35) A21X9:6 / (35) A21X9:5 / (35) A21X9:3 / (35) A21X9:2 / (35) A21X9:1 / (35) A21X9:11 / (35) DP4/6 / (37) (38) DP3/5 / (37) (38) A21X9:4 / (35) A21X9:19 / (35) A21X9:8 / (35) EXT.COMMON2 / (35) EXT.COMMON2 / (35) EXT.AUTO1 / (35) EXT.MAN2 / (35) EXT.AUTO2 / (35) EXT.MAN1 / (35) EXT.AUTO1 / (35)
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RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier
Location: Plant: =
+ + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH TD+ TD-RD+ RD-24V FPU_POWER 0V 0V EN2 EN 1_1 EN 1_2 ES FPU 1:A ES FPU 1:B ES FPU 2:A ES FPU 2:B FPU_START TD+ TD-RD+ RD-FPU MAIN COMPUTER A31-A8
Option:HOT PLUG with SINGLE CABINET
Option:HOT PLUG with DUAL CABINET
Colour code with SINGLE cabinet
Number code with DUAL cabinet Option:Run chain EXT operating mode selector,
2 and 3 modes, SINGLE/DUAL
1)
1) Terminal X10 used only
in Rel.10.2 and earlier
1) A22/A32.A8 used only
in Rel.10.2 and earlier
1) 1) 1) 1) -DP2 1 GN YE OG 1 A21-XP10 6 3 2 1 X2 16 15 14 13 11 12 -A32.A8 42 41 5 4 3 2 RD 22 21 54 53 13 14 BK 17 8 7 6 -208 63 64 -S22 1 -XS4 9 BN 6 5 4 3 2 -500 13 14 63 64 X2 X1 ADAPTER A22 -206 -DP1 1 -S22 Hot plug -207 GY AWG24 4x2 SFTP 7 8 -497 -496 -495 GY 53 54 21 22 41 42 X2 X1 -219 -218 -217 -216 -215 -214 -213 -212 -211 -210 -209 -208 -207 -206 -205 10xAWG20 EXT.CONTROL PANEL EXT-A21 VT BU -205 AWG20 BU -206 AWG20 BU -207 AWG20 BU -208 AWG20 BU 205 AWG20 BU -209 -213 AWG20 BU -210 -212 -211 -210 -209 BK BN RD OG AWG20 BU -211 YE GN BU VT AWG20 BU -212 10xAWG20 WHGN WHOG GN OG RD+ / (42) / (42) TD+ / (42) / (42) A21X9:13 / (35) A21X9:17 / (35) A21X9:18 / (35) A21X9:14 / (35) DP3/5 / (36) DP4/6 / (36) A21X10:9 / (35) A21X10:4 / (35) A21X10:3 / (35) A21X10:2 / (35) A21X10:1 / (35) connected to page) (39) (40)We reserve all rights in this document and in the information contained therein.Reproduction, use or
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Page38
Latest revision:
RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1
Location: Plant: =
+ + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH 24V FPU_POWER 0V 0V EN2 EN 1_1 EN 1_2 ES FPU 1:A ES FPU 1:B ES FPU 2:A ES FPU 2:B FPU_START TD+ TD-RD+ RD-FPU
A21 PANEL BOARD
MAIN COMPUTER A31-A8 AWG20 AWG20 BU 206 BU 206 BU 205 BU 205 BU BU BU BU BU
Option:Hot plug for Rel.11.1
W527/BU W522 W523 W524 W525/BU W526 W529 W521 W528 BU Option:Hot plug for Rel.11.1
BU BN/GN BN/YE BN/OG BN/RD BN/BK XS100 5 7 1 3 4 2 8 6 1 3 4 2 5 XP100 7 6 AWG24 4x2 SFTP 8 XP100 1 3 4 2 EXT.CONTROL PANEL A21 +EXT 13 14 -DP4 1 -500 11 17 3 16 12 13 14 7 1 -XS4 EXT WHGN WHOG GN OG 5 8 X2 X1 22 21 54 53 -216 -219 -218 -215 -217 6 42 41 4 DP3 1 63 64 S22 2 -495 -496 -214 -497 15 TD+ / (42) / (42) RD+ / (42) / (42) connected to page) (39) (40) DP4/6 / (36) DP3/5 / (36) A21X9:14 / (35) A21X9:18 / (35) A21X9:13 / (35) A21X10:1 / (35) A21X10:2 / (35) A21X10:3 / (35) A21X10:4 / (35) A21X9:17 / (35) A21X10:9 / (35)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page39
Latest revision:
FPU, FLEXPENDANT Location:
Plant: = + + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH PANEL BOARD A21-X10 MAIN COMPUTER A31-A8 7 8 2 12 1 4 6 5 3
1) When external control panel (
4 3 6 5 FLEXPENDANT FPU1 2-DP2 2-DP1 AWG24 WHGN GN WHOG OG EN-DEVICE K2 EMERGENCY-STOP K1 -ETH_FPU 16 15 14 13 17 -USB
1)
XS4 XP4 -0V PANELB / (30) +24V FPU POWER / (30) -EN1.1 / (30) -EN1.2 / (30)-ES FPU 1.A
/ (29)
-ES FPU 1.B
/ (29)
-ES FPU 2.A
/ (29) -ES FPU 2.B / (29) RD+ / (42) / (42) TD+ / (42) / (42) connected to page) / (37) (38) RunCh0V RunCh1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page40
Latest revision:
FPU, FLEXPENDANT OPTION: HOT PLUG
Location: Plant: =
+ + Sublocation:
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status:
2012-03-06 APPROVED PRH PANEL BOARD A21-X10 MAIN COMPUTER A31-A8 WHGN GN WHOG OG BU BU BU BU BU BU -K2 EN-DEVICE -K1 EMERGENCY-STOP ETH_FPU 16 15 14 13 17 7 8 2 12 1 4 6 5 3
1) When external control Panel
XS4
1)
4 6 5 3 XP4 X2 X1H1 41 42 21 22 54 53 13 14 63 64 S22 FLEXPENDANT FPU1 2-DP2 2-DP1 AWG24 -219 -218 -217 -216 -215 -214 -USB -0V PANELB / (30) +24V FPU POWER / (30) -EN1.1 / (30) -EN1.2 / (30)-ES FPU 1.A
/ (29)
-ES FPU 1.B
/ (29)
-ES FPU 2.A
/ (29) -ES FPU 2.B / (29) RD+ / (42) / (42) TD+ / (42) / (42) ((connected to page)) / (37) (38) RunCh0V RunCh1
