Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
If Option: 3 Phase TRANSFORMER UNIT
101 102 103
110 111 112
Drive module sh.72 - 144
Option: Not for 1 phase connection
-112AWG10
-111AWG10
-110AWG10
-109 AWG10 -108 AWG10 -107 AWG10
-106 AWG10 -105 AWG10 -104 AWG10
-103AWG10
-102AWG10
-101AWG10
1
T1 3
T2 5
T3
+Q1
I > I > I >
BK
BK
BK BK
BK
BK
BKBK
BKBK
BKBK
1
2 3
4 5
6
OPTION:
MAINS LINE FILTER
-Z1
3 3
2
-XP0 1
1
2 3
4 5
6
-Q1
1
2 3
4 5
6
Option: CIRCUIT BRAKER
-F6
-L1 / (73) (73) -L2 / (73) (73) -L3 / (73) (73)
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page73 Latest revision:
TRANSFORMER UNIT 480V Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
262 / 480VAC
480VAC 200V
200V 480V 480V220V
220V 500V
500V 400V
400V 600V 600V
230V
230V 440V 440V
ONLY FOR IRB 4600 IRB 6600-7600 1) T1.1 (T1_ L1-L2-L3) = 262VAC if IRB120-360, 14x0-44x0, 6400R
230VAC
230VAC 115VAC
115VAC N
N
2) T1.2 (T1_L1-L2-L3) = 480VAC if IRB660, 4600 -7600
CONTACTOR UNITS
230V
230V 262 / 480VAC
Transformer
T1.3 USED FOR DIRECT POWER SUPPLY:
IRB660, 760, 4600, 66x0 .400-480V IRB7600 ...480V
480VAC
T1.3 USED FOR:DIRECT POWER SUPPLY IRB660, 4600, 66x0 400-480V IRB7600 480V
230VAC 230VAC
480V IN
IN 480V 230V
230V 230VAC
500V
500V 230VAC
600V 600V 400V
400V230VAC 230VAC 440V
440V 115VAC
200V
200V 115VAC N N
480V 480V
220V 220V
113 113
114 114
2
119 Transformer
T1.1 3HAC 024138-001 (13kVA) IRB660, 760, 4600, 66x0, 7600
120
117
2 1
-230VAC1 SC.1 / (76) -230V AC2.DC / (75)
-230V AC1.DC / (75)
-230VAC2 SC.1 / (76) L3.1(73.1)
L2.1(73.1)
L1.1(73.1) -T1_L3 / (78)
-T1_L3
/
(78) -T1_L2 / (78)
-T1_L2
/
(78) -T1_L1 / (78)
-T1_L1
/
121
OUT
118
3HAC 037015-001 (1,2 kVA New) 3HAC 024174-005 (2,5 kVA old)
Transformer
Option T1.2 L1-L2-L3 = 262VAC if IRB140-2600
-T1_230V / (74) -T1_115V / (74)-T1_115V / (74)
-L3 / (72)
116
-L2 / (72)
151 150
119
OUT
117 118 116
121
120
2
151 150 T1.x
T1.1 3HAC 024138-001 (13) T1.2 3HAC 024180-001 (6,0)
T1.3 3HAC 024174-001 (2,5 old)
119
2
120
119
121 2
1 1
T1.3 3HAC 037015-001 (1,2 New)
121
120
F1
-X1 INL1 INL2 INL3
OUTL1
-X2
OUTL2 OUTL3
AWG10 BKBKBK
-Z2
REAKTOR UNIT
L3UT L2UT L1UT
-X2
L3IN L2IN
OUTL2
OUTL1
-X2
INL3
-X2
TRANSFORMER UNIT T1.1
-115AWG10
-114AWG10
-113AWG10
F2
AWG10GNYE
-X1 L1IN
F1
-X1 INL1 INL2
AWG10GNYE
AWG10GNYE BKBKBK
-X2
TRANSFORMER UNIT T1.x
-115AWG10
-114AWG10
-113AWG10
-Z2 L2IN
REAKTOR UNIT
L3UT L2UT L1UT
-X2
L3IN
-X1 L1IN
F1
TRANSFORMER UNIT T1.3
-Z2
REAKTOR UNIT
-X2 -X1
1 2 3
TRANSFORMER UNIT T1.3
-Z2
REAKTOR UNIT 115
115
POWER SUPPLY DUAL CABINET POWER SUPPLY
SINGLE CABINET
POWER SUPPLY SINGLE CABINET
POWER SUPPLY DUAL CABINET
400V 400V
SERVICE OUTLET SERVICE
OUTLET CONTACTOR
UNITS
440V 440V
262 / 480VAC
480VAC 480V
480V 500V 500V
MAINS CONNECTION MAINS CONNECTION
600V 600V 200V
200V 220V
220V 400V 400V
440V 440V
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page73.1 Latest revision:
TRANSFORMER UNIT 262V Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
262VAC
5) 6)
2) 3) 4) 6) 7) 1) 2) 3) 4) 5) 7) 1) 2) 3) 4) 5) 6) 7)
1)
230V 230VAC 115VAC N
CONTACTOR UNITS
1), 2) 230V 262VAC
-230V AC1.DC / (75)
220V
T1.2 (4,2kVA) (4,2kVA) (4,2kVA) (6,0kVA)
200V
400V
7) 6) 5)
440V
600V 500V 480V
3HAC024180--001 400V
Option: Transformer T1.2 L1-L2-L3 = 262V if IRB120 - 460, 14x0 - 44x0, 6400R
Terminal
220V 200V
3HAC037017-001 3HAC037018-001
4)
3HAC037016-001
440V
3)
600V 1)
2) 480V
500V
121
120
119
-X10 1 2 3
-X1
BK BK BK
-113AWG10 -115AWG10
-114AWG10
TRANSFORMER UNIT T1
AWG10GNYE
-X2
1 2 3
-T1_N / (74)
-T1_L3 / (78)
-T1_L2 / (78)
-T1_L1 / (78) -T1_230V / (74) -T1_115V / (74)
-L3.1 / (73)
-L2.1 / (73)
-L1.1 / (73)
-230VAC2 SC.1 / (76) -230V AC2.DC / (75)
-230VAC1 SC.1 / (76)
POWER SUPPLY DUAL CABINET POWER SUPPLY
SINGLE CABINET
SERVICE OUTLET
262VAC
MAINS CONNECTION
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page74 Latest revision:
OPTION : SERVICE OUTLET Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
OPTION:
SERVICE OUTLET
SINGLE/DUAL CONTROL
1
2
CIRCUIT BRAKER
-F5
4 3
2 1 GNYE
BK
2 1 GND
-X22
1
2 3
4 -F4
EARTH FAULT BREAKER
-186
AWG16
-185
AWG18
-184
AWG16
AWG16 -183-T1_115V / (73) (73) (73) (73) (73.1)
-T1_230V / (73) (73) (73) (73) (73.1) -T1_N / (73) (73) (73) (73) (73.1)
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page75 Latest revision:
POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET
Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
AXIS COMP.
UNIT
MAIN SERVO DRIVE UNIT
CONTACTOR UNIT
CONTACTOR UNIT
MAIN FAN UNIT
AXIS COMP.
UNIT
EXTERNAL AXES
CONTROL MODULE
CONTROL MODULEA21.X7 PANEL BOARD
157 158
24
1) Option Power supply for external axes.
515
-464AWG16 BU
6 3 5
2 4
-X2
1
AWG16
-140 AWG20
-141 AWG20
-152AWG16 -153
-154 AWG16 -155 AWG16
-156
-463AWG16 BU -465 -466 -467 -468-469 -470
-G1
POWER SUPPLY
-510AWG20 -511AWG20 -512AWG20 -513AWG20 AWG16
AWG16
516
1
2 3
4 -F2
A1
A2
RELAY UNIT
11
14
-K41.X1
1
-X1 3 5
AWG16 AWG16 BU
BU
AWG16 BU AWG16 BU
514
1
-XS3
2 3 5 6 7 4 8 1
-XS4
-G2.XS9 1 3 2 4
4
3 2
-G2.XP9 1
2 3 4
1
2
517 AWG16BUAWG16
BU
AWG16BU
AWG16 BU AWG16
BU
GNYE
AWG16 BU
BK
BK
BK
AWG24 BU
519
518
BK
GNYE BU
AWG24 BU
BK
BU
-X1 N L
-G9 POWER SUPPLY
not 1)
-X2 +
--0V BRAKE.1 / (77) -0V COOL.1 / (77) -0V COOL.2 / (76.5)
-0V BRAKE.2 / (77) -0V COOL.3 / (76.5)
-0V DRIVE.1(77)
-0V.1 / (32)
-+5V_OUT / (79)
-230V AC1.DC /
(73) (73) (73) (73) (73.1) -230V AC1_DM(23)
-230V AC2.DC / (73) (73) (73) (73) (73.1) -230V AC2_DM(23)
-+24V BRAKE.1 / (77) -+24V BRAKE.2 / (77) -+24V COOL.1 / (77) -+24V COOL.2 / (76.5)
-+24V COOL.3 / (76.5)
-+24V DRIVE(79) -+24V DRIVE.1(77)
-AC_ON.1 / (32)
-ACOK / (79) -GND_DM(23)
+24V Drive sys(79) -0V Drive sys(79)
-0V DRIVE(79) W758 (78) W763 (78.2)
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page76 Latest revision:
POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET
Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
AXIS / DRIVE / CONTACTOR BOARDS
CUSTOMER I/O
CONTACTOR UNIT AC
DC
PANELBOARD, PC
MAIN COMPUTER
MAIN FAN UNIT
+24V
+24V
If Option: 3 phase connection
0V 0V ACOK_N TEMP OK_N
AWG20 AWG20
AWG16 -470AWG16
-469AWG16 -468AWG16
-467AWG16
-466AWG16 -465AWG16
-464AWG18
-463AWG18 -304AWG18
-303AWG18
-302AWG18
-301AWG18 -253AWG18 -252AWG18 -251AWG18
-250AWG18
-248AWG16
-247AWG16
-153 AWG16 -152 AWG16
1/BK 2/BK
BK BKBK BK BK BK
JUMPER JUMPER
L2 L1 L1
BU OGBNRDBK
L1 L1
2/BK
1/GN
1/WH
2/RD
BU
GNYE
L2
AWG16
-157 AWG16
-158 AWG16 -308 AWG16
-309 AWG16 -_157 AWG16
-_158 AWG16
1
2 3
4 -F2
AWG20 BU AWG12 BU
-G3
ENERGY BANK
-G2
POWER DISTRIBUTION BOARD DSQC662
-G1
POWER SUPPLY DSQC661
-X2 1 2 4 3
-230V AC2.12(28)
-230V AC2.11(28) -230VAC2 SC.1 / (73) (73) (73) (73) (73.1)
-230V AC1.13(28)
-230V AC1.12(28)
-230V AC1.11(28) -230VAC1 SC.1 / (73) (73) (73) (73) (73.1)
-+24V BRAKE.1 / (77) -+24V BRAKE.2 / (77) -+24V COOL.1 / (77) -+24V COOL.2 / (76.5)-+24V COOL.3 / (76.5)
-+24V DRIVE(79) -+24V DRIVE.1(77) -USB2 +5V / (43) -USB2 D+ / (43)-USB2 D- / (43) -USB2_GND / (43)
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page76.5 Latest revision:
FAN UNIT Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
DRIVE POWER SUPPLY
if LV if HV
SINGLE CABINET DUAL CABINET
732 AWG20 BU
731 AWG20 BU 733 AWG20 BU
384 AWG20 BU 383 AWG20 BU 385 AWG20 BU
387 AWG20 BU
386 AWG20 BU 382 AWG20 BU381 AWG20 BU
380 AWG20 BU 734 AWG20 BU 735 AWG20 BU
AWG24 RD
BK
OG BN
AWG24 BU
2 3
1 1
1
1 3
-E5
MDU FAN
M
13 14
-S1
SWITCH 3
+A43-XP11.1 1 2
1
-X10.1
2 3
1
-E44
Fan unit
+A43-XS11 1
AWG24 BU
AWG24 BU AWG24 BU
-W754
-W753
-W751
AWG24 BU
-W756 -W752
AWG24 BU -W750
-E1
FAN UNIT
-E43
Fan unit
1
-X1 3 -X1 1
3
-XS1 4 2
-E42
FAN UNIT
-E41
FAN UNIT
-X1 1 -X1 3
-X1 1 -X1 3
-X1 1 -X1 3
M
+
-M
+
-M
+
-AWG24 BU AWG24 BU
M
+- AWG24
BU
AWG24 BU -0V COOL.4(134)-+24V COOL.4(134) 0VCOOL.4 (77) -FAN 1 ret.4(134)
-FAN 2 ret.5(134)
-+24V COOL.5(134)-0V COOL.5(134)
-+24V COOL.3
(75) (76)
-+24V COOL.2
(75) (76)
-0V COOL.3
(75) (76)
-0V COOL.2
(75) (76)
+24VCOOL.4 (77) FAN1ret.4(77)
-+24V COOL.5(134) -FAN 2 ret.5(134)
0VCOOL.5 (77) +24VCOOL.5 (77) FAN2ret.5(77)
0VCOOL.4 (77)
+24VCOOL.4 (77) FAN1ret.4(77)
-0V COOL.4(134)
-+24V COOL.4(134) -FAN 1 ret.4(134) -0V COOL.5(134)
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page77 Latest revision:
CONTACTOR BOARD Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
-DRIVE POWER SUPPLY
CONTROL MODULE A21.X7
LIMIT OVERRIDE
LIMIT SWITCH 1 CONTROL CABLE
CONTROL MODULE A21.X7
AXIS
COMPUTER A42.X6 LIMIT SWITCH 2 EXTERNAL AXIS
1) 1)
1) Jumpers if not used LIM2 ch1 LIM2 ch2
LIM1 ch1 LIM1 ch2 LIM2 ch2 ret LIM2 ch1 ret
LIM1 ch2 ret LIM1 ch1 ret
INTERLOCKING
K2 K1
LIM2 LIM1
PAN_CH1
CONTINUATION NEXT PAGE CONTACTOR BOARD
A43
-0V
/ (32)
-0V BRAKE.1
/ (75) (76)
-0V BRAKE.2
/ (75) (76)
-0V COOL.1
/ (75) (76)
-0V COOL;6 / (78) -0V COOL;6 / (78)
-0V COOL;6 / (78)
-0V DRIVE.1
(75) (76)
-0V ENABLE2
/ (79)
-+24V BRAKE.1
/ (75) (76)
-+24V BRAKE.2
/ (75) (76)
-+24V COOL.1
/ (75) (76)
-+24V DRIVE.1
(75) (76)
-A43-X21.1
/ (82) (94.6) (104) (106) (112) (118)
-A43-X21.2
/ (82) (94.6) (104) (106) (112) (118)
-A43-X21.3
/ (82) (94.6) (104) (106) (112) (118)
-A43-X21.4
/ (82) (94.6) (104) (106) (112) (118)
-BRAKE / (78)
-ENABLE2
/ (79)
-ENABLE2.1
/ (32)
-ENABLE2_1Ret
/ (32)
-LOCK1A(78) -LOCK2B(78) -RCH1 / (78) -RCH2 / (78)
-RS485+
/ (79)
/ (79)
-RUN_CH1
/ (32)
-RUN_CH 1Ret
/ (32)
-RUN_CH2
/ (32)
-RUN_CH 2Ret
/ (32)
-SELF1(78) -SELF2(78)
-SPEED
/
(32) +24VCOOL.5(76.5)
0VCOOL.5(76.5)
FAN2ret.5 / (76.5) +24VCOOL.4(76.5)(76.5)
0VCOOL.4(76.5)(76.5)
FAN1ret.4 / (76.5)(76.5) A43X5:1 / (78.2)
A43X5:2 / (78.2) A43X5:3 / (78.2) A43X5:4 / (78.2)
RunCh1 24VDrive
RunCh2 24VDrive
RunCh2 RunCh1
24V COOL
0V COOL
24V COOL
0V COOL 24V COOL
24V 24VDrive
4 3
2 1
-X23
4 3
2 1
-X22
4 3
2 1
-X21
2 1
-X12
4 3
-X11
2
1 4 3
-X10
2
-XS7
2 1
-XS6
4
-492 AWG20 0V -491 AWG20 +24V 8 WHOG
WHBU OG BU
-P1
OPTION :DUTY TIME COUNTER
- +
PTC1 PTC1 ret 0V BRAKE 0V BRAKE
PAN_CH2
BRAKE CTRL
h
+We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page78 Latest revision:
CONTACTOR UNIT Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
BRAKE_FB 0V LOCK1B LOCK2A EXT MON 1A
CUSTOMER CONNECTION
EXTCONT &EXT MON 1B EXT MON 2A 0VEXT MON 2B PTC2 PTC2 0V
(CONTROL CABLE AND OPTION: EXTERNAL AXIS) 24V BRAKE 24V BRAKE BRAKE PB
MAIN DRIVE UNIT
760759758761
CONTACTOR UNIT K42,K43,K44
BU BKBKBK
BKBKBK
BKBKBK
BU
BU BU
BU
BUBUBU BU
BU
BU
BU
BU
BUBU
BU
BUBU
BU
BU
BU
BU
BU
BU
BU
BU
BU
6 5 4
-X24 3 1 2 -X9 1 2 3
6 5 4 3
-X8 2 1 -X3 1 6 5 4 10 9 3 2 7 8
21
22 2
1
5
6 3
4 A1
A2
-K44
33
34 21
22 43
44
5
6 3
4 1
2 13
14 A1
A2
-K43
33
34 21
22 43
44
5
6 3
4 1
2 14
13 A1
A2
-K42
-H1
STATUS DIOD DUAL CABINET
1
2 3
4 5
6
-F1
I> I>
I>
A43
CONTACTOR BOARD
-494AWG20
-493AWG20
-490
-489 -488AWG16
-487AWG16
-486AWG20
-485AWG20
-484AWG20
-483AWG20
-482AWG20
-481AWG20
-480AWG20
-479AWG20 -477AWG16
-476AWG20
-475AWG20
-474AWG20
-473AWG20
-472AWG20
-471AWG20 -452AWG20
-451AWG20 -450AWG16
-449AWG16
-448AWG16
-447AWG16 -446AWG16
-445AWG16 -130AWG10
-129AWG10
-128AWG10 -124-123
-122 -121AWG10
-120AWG10
-119AWG10
-XS43 1 2 3
-XP43 1 2 3
53
54 53
54
33
34
-0V COOL;6 / (77) -0V COOL;6 / (77) -0V COOL;6 / (77)
-BRAKE / (77) -XP40.4 / (78.1)BRAKEPB
-XP40.2 / (78.1)BRAKEREL1 -XP40.3 / (78.1)BRAKEREL2 -XP40. 1 / (78.1)EXT.LAMP -XP40.6 / (78.1)EXTBRAKEPB
-XP40.5 / (78.1)EXTBRAKEREL -L21 / (85) (86) -L22 / (85) (86) -L23 / (85) (86)
-LOCK1A(77) -LOCK2B(77)
-RCH1 / (77) -RCH2 / (77) -SELF1(77) -SELF2(77) -T1_L1 / (73) (73) (73) (73) (73.1) -T1_L2 / (73) (73) (73) (73) (73.1) -T1_L3 / (73) (73) (73) (73) (73.1)
W758 (75)
W761 (78.1) W762 (78.1)
24V 24V 24V
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page78.1 Latest revision:
CONTACTOR UNIT Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
CONTROL CABLE
761
If Standard connection or
with Option: Three external axes.
(XP40 connected to XS40)
5
Option: If one or two external axes (XP40 connected to SX40.1) (XS40 connected to XP40.1)
6
Option: If three external axes (XS40.1 connected to XP40.2) (XP40.1 not connected)
762
-448
AWG16
BRAKE REL -446
AWG16
BRAKE PB
-447
AWG16
BRAKE REL
-445
AWG16
EXT.LAMP
-XP40 1 2 3 4 5 6
1
-XP40.1
2 3 4
-XS40.1
1 2 3 4 5 6
BU BU
BU BU
4 3
-XS40
1 2
-XP40.2
5 6
EXTBRAKEPB / (87)
(92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146) -BRAKEPB (92)
(94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146) -BRAKEREL1
EXTBRAKEREL / (87)
(92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146) -EXT. LAMP
(92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146) -BRAKEREL2
XP40.1 (78) XP40.2 (78) XP40.3 (78) XP40.4 (78) XP40.5 (78) XP40.6 (78) W761 (78) W762 (78)
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Page78.2 Latest revision:
CONTACTOR BOARD Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
OPTION: IF ONE OR TWO EXTERNAL AXES
CONNECTED IN STANDARD AND IF THREE EXTERNAL AXES
0V BRAKE 4012
XS5 XS5 Block diagram for: CONNECTED IN STANDARD
0V BRAKE OPTION: IF THREE EXTERNAL AXES
Block diagram for: Option if one or two external axes, and if Single 1-3 axes.
A43.X5 Contactor unit
A43.X5 Contactor unit
XS5.1 XP5.1
Connected
Connected Not connected
Power supply
XP5.2
XS5.1 XP5.1
Connected
Connected
Contactor unit A43.X5
XS5 Block diagram for: Option if three external axes and
Dual with 2600-76xx
G9
Connected -XS5.1
1
2
3
4
4 3 2
-XS5
1
2
3
4
-XP5.1
1
2
3
4
-XP5.2
1
-0V BRAKE3 / (92) (96) (98.6) (104) (112) (118) (129) (94.6) (98.2) (100) (106) (115.1) (124) (146)
-0V BRAKE4 / (92) (96) (98.6) (104) (112) (118) (129) (94.6) (98.2) (100) (106) (115.1) (124) (146)
-PTC1 / (92) (96) (100) (106) (118) (146) (94.6) (98.6) (104) (112) (129)
-PTC 1 ret / (92) (96) (100) (106) (118) (146) (94.6) (98.6) (104) (112) (129)
A43X5:3 /
(77)
A43X5:4 /
(77)
A43X5:1 /
(77)
A43X5:2 /
(77)
XS5.1:3 / (87) W763
/ (75)
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Page79 Latest revision:
AXIS COMPUTER UNIT Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
DRIVE POWER SUPPLY
CONTROL MODULE A31.A9 MAIN
COMPUTER
CONTACTOR BOARD A43.X4
RXD TXD 0V OPTION :
EPS OR SAFE MOVE A44-X4 DRIVE POWER SUPPLY
EPS/SAFE MOVE A44-X1
1)
1) No connection to main computer if EPS or SAFE MOVE is connected
3
4
AXIS COMPUTER BOARD A42
6 3 2 1
-XP11
5 3 2
XS9
8 7 5 4
-XP6
6 3 2 1
-XP2
2 1
-XS1
2 1
-XS6
6 3 2 1
-XP8
1
-(A42-X)1
2
MAIN SERVO DRIVE UNIT A41.1
AWG24 -726 AWG20
-725 AWG20
OGWH OG BNWH BN
AWG26 4x2 SFTP
519 AWG16 BU
518 AWG16 BU
BK
-0V DRIVE
(75) (76)
-0V Drive sys
/ (75) (76)
-0V ENABLE2
/
(77) (75) (76) / +24V Drive sys
-+24V DRIVE
(75) (76)
-ENABLE2
/ (77)
-RS485+
/ (77)
/ (77)
-RX+.1
/ (42)
-RX-.1
/ (42)
-TX+.1
/ (42)
-TX-.1
/ (42)
-+24V DRIVE;2
/ (81) (82)
0V DRIVE;2
/ (81) (82)
RX-.2
/ (81) (82)
RX+.2
/ (81) (82)
TX-.2
/ (81) (82)
TX+.2
/ (81) (82)
ACOK
(75)
-+5V_OUT
(75)
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Page80 Latest revision:
AXIS COMPUTER UNIT Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
MRCO1
MRCO1_N
MRCI1
MRCI1_N
0V
24V_SMB1
0V
0V
MRCO2 MRCO2_N
MRCI2 MRCI2_N
0V 24V_SMB2
0V 0V
MRCI2_N / (22) MRCI2 / (22)
MRC_0V5 / (22) MRC_0V6 / (22) 24V_SMB2 / (22) 3.See pages / (81)
Option: EPS connect to A44-X5
Option: Safe Move connect to A44-x5 and x7
AXIS COMPUTER BOARD A42
9 7 6 5 4
3 2
-XP5
1 9 7 6 5 4
3 2 1
-XP4
EPS
A44
A44
EPS
-MRC_0V3 / (92) (96) (98.6) (100) (104) (106) (112) (118) (129)
-MRC_0V2 / (92) (96) (98.6) (100) (104) (106) (112) (118) (129)
-MRC_0V1 / (92) (96) (98.6) (100) (104) (106) (112) (118) (129)
+24V_SMB1 / (90) (92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146)
-MRCI1 / (90) (92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146)
-MRCI 1_N / (90) (92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146)
-MRCO1 / (90) (92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146)
-MRCO 1_N / (90) (92) (94.6) (96) (98.2) (98.6) (100) (104) (106) (112) (115.1) (118) (124) (129) (146)
4.See pages / (82)(82)
MRCO2 / (22) MRCO2_N / (22)
MRC_0V4 / (22)
CONTROL SIGNAL XS2
EXT. AXIS SIGNAL SX41
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Page80.1 Latest revision:
FORCE MEASUREMENT BOX Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
SDI_AXC SDI_AXC_N SDO_AXC SDO_AXC_N 0V
24V
AIN1_P AIN1_N AIN2_P AIN2_N AIN3_P AIN3_N AIN4_P AIN4_N AIN5_P AIN5_N AIN6_P AIN6_N AIN7_P AIN7_N SEN_DET_P SEN_DET_N 0V_AI_ANALOG -15V_AI
+15V_AI
19 x 0,14mm^2 BU
Customer connection
SDO_SMB SDO_SMB_N SDI_SMB SDI_SMB_N 0V
24V SMB
Customer connection
Bridge connector FMB.X2
1005 1006 1007 1008 1011 1012
1001 1002 1003 1004 1009 1010
12 x AWG24 BU UL1569
-A1
DSQC686 VOLTAGE MEASURE BOARD
B C D A
-X1 -FMB
(21.3)
Option: 738-1 Graphic view at sheet
-X1
7 8 9 10
13 14 E
F
-X2
E C D
F B A
-X2
-XS1
2 3 4 5
11 12
7 7 8 9 10
8
14 2 3 4 5
11 12 1
-XP2
15 16
24 25 17 23
9 10
14 2 3 4 5
11 12
-X3
1
15 16
19 20 17 18 6 6
XS41
/ (22)
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Page81 Latest revision:
EPS Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
MRCO1 MRCO1-N
MRCI1 MRCI1-N
0V 24V-SMB1
0V 0V
0V
0V 0V MRCO1
MRCI1 MRCO1-N
MRCI1-N
24V-SMB1 DRIVE POWER
SUPPLY
CONTROL MODULE A31.A9 MAIN
COMPUTER CONTROL
SIGNAL XS2
AXIS
COMPUTER BOARD A42-X2
Option: EPS Connect to AXIS COMPUTER BOARD A42-X4
+24V 0V OUT1A OUT1B OUT2A OUT2B OUT3A OUT3B OUT4A OUT4B OUT5A OUT5B CSC INA 3.See pages / (80)
-RX+.1
/ (42)
-RX-.1
/ (42)
-TX+.1
/ (42)
-TX-.1
/ (42)
-+24V DRIVE;2
/ (79)
0V DRIVE;2
/ (79)
TX+.2 / (79)
TX-.2 / (79)
RX+.2 / (79)
RX-.2 / (79)
CSC INB
GN WHGN OG WHOG
WHOG OG WHBU BU
14 13 12 11 10 9 8 7 6 5 4 3 2 1
-X9
9 7 6 5 4
3 2 1
-X6
9 7 6 5 4
3 2 1
-X5
6 3
3
6
1
-X4
2
2
AWG24
1
-X1
2
1
-X3
AWG24 -A44
DSQC 646 Option: EPS
PROCESS I/O
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Page82 Latest revision:
SAFE MOVE Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
MRCO1 MRCO1
MRCO1-N MRCO1-N
MRCI1 MRCI1
MRCI1-N MRCI1-N
0V
24V-SMB1 24V-SMB1
MRCO2 MRCO2-N MRCI2 MRCI2-N 0V
24V-SMB2 0V
0V
MRCO2 MRCO2-N MRCI2 MRCI2-N 0V
24V-SMB2 0V
0V
RelOut 1A
RelOut 2A RelOut 2B RelOut 1B Relay output
pair 1
Relay output pair 2
Connect to AXIS COMPUTER BOARD
A42-X4
CONTROL SIGNAL XS2 -RX-.1
/ (42)
-TX+.1
/ (42)
-TX-.1
/ (42)
-+24V DRIVE;2
/ (79)
-0V DRIVE;2
/ WHGN OG WHOG
GN WHGN OG WHOG
2 1
XS1
9 -A44
Option: SAFE MOVE
4 3 2 1
X13
AWG24 AWG24
-A43-X21.1 / (77)
-A43-X21.2 / (77)
-A43-X21.3 / (77)
-A43-X21.4 / (77)
-RX+.1
/ (42)
EXT. AXIS SIGNAL EXT. AXIS
SIGNAL XS41 Connect to
AXIS COMPUTER BOARD
A42-X5
CONTACTOR UNIT X21
AXIS COMPUTER BOARD A42.X2 MAIN
COMPUTER A31.A9 CONTROL MODULE DRIVE POWER SUPPLY
We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Page83 Latest revision:
SAFE MOVE Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
IN1A
IN2A
IN3A
IN4A
IN5A
IN6A
IN7A
IN8A IN8B IN7B IN6B IN5B IN4B IN3B IN2B IN1B
CSC INA CSC INB
OVR A OVR B
+24V I/O GND OUT1A
OUT2A
OUT3A
OUT4A
OUT5A
OUT6A
OUT7A
OUT8A OUT8B OUT7B OUT6B OUT5B OUT4B OUT3B OUT2B OUT1B I/O POWER
SUPPLY
Configurable Monitor Outpurs
Configurable Monitor Outpurs Antivalent
configurable activation Inputs
Antivalent configurable activation Inputs Equivalent configurable activation Inputs
Antivalent Inputs
Antivalent Inputs
4 3 2 1
-X10
12 11 10 9 8 7 6 5 4 3 2 1
-X9 -A44
Option: SAFE MOVE DSQC647
8
10 9 8 7 6 5 4 3 2 1
-X12
10 9 8 7 6 5 4 3 2 1
-X11
12 11 10 9 7 6 5
PROCESS I/O PROCESS I/O
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Page85 Latest revision:
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
POWER UNIT
ADDITIONAL AXIS 2, DRIVE UNIT NO 8 ADDITIONAL AXIS 1, DRIVE UNIT NO 7
ADDITIONAL AXIS 3, DRIVE UNIT NO 9
24V DRIVE 0V DRIVE 24V DRIVE 0V DRIVE
24V DRIVE 0V DRIVE
TX+
RX-RX+
TX-AWG10 BK
0V DRIVE
TX+
24V DRIVE
-XS22
AWG10 BK
TX-RX+
RX-RX+
-XS21
TX-RX+
RX-TX+
AWG10 BK
TX+
RX-RX+
TX--XS23
RX-TX+
1
-XP1 XS1
1
DC+ 2
MAIN DRIVE UNIT LV unit
A41.1 -A41.3ADDITIONAL DRIVE UNIT
1
-X9
2 3 6
-W552
BK
2
Bleeder
-2
-X2
1
Bleeder +
3
XS7
2 BLEEDER
GNYE BK
AWG12
-2 AWG12 -1 AWG12
2 2
DC+ 2
1
-X9
3
XS6
1 2
XS1
1
2
XS6
1 2
-XS7
1
1
-XP1
2 1
-XP21
1
-X9
1
-X8
1
-XP22
2
3 2
2 1
XS6
6 1
XS7
2
6
6
-A41.4 ADDITIONAL DRIVE UNIT (86.5)
-W554
AWG12
GNYE
6
-XP23
2
1
-XP1 XS1
1
-A41.5 ADDITIONAL DRIVE UNIT (86.5)
1
XS7
2
-A41.2
ADDITIONAL RECTIFIRE UNIT
6
-XS7
1 2
XS6
1 2
-W556
2
Bleeder
--X2
1
Bleeder +
1
2 BLEEDER
-2 AWG12 -1 AWG12
-W550
4 1
-W551 X1
AWG12 GNYE
-W557 -W555 -W553
AWG12 BK
AWG12 BK AWG12
BK
AWG12 BK AWG12
BK
AWG12 BK AWG12
GNYE
-L21 / (78) -L22 / (78) -L23 / (78)
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Page86 Latest revision:
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
POWER UNIT ADDITIONAL AXIS 1, DRIVE UNIT NO 7
ADDITIONAL AXIS 2, DRIVE UNIT NO 8
ADDITIONAL AXIS 3, DRIVE UNIT NO 9
TX-RX+
RX-TX+
AWG10 BK
0V DRIVE 24V DRIVE
RX+
TX--XS21
TX-RX+
RX-TX+
AWG10 BK
-XS22
TX-RX+
RX-TX+
AWG10 BK
-XS23
RX-TX+
TX-RX+
RX-TX+
0V DRIVE 24V DRIVE
0V DRIVE24V DRIVE
0V DRIVE 24V DRIVE AWG10 AWG10 AWG10
2
XS6
1
3
1
-X9
3
1
XS7
2
1
-X8
6 3 2 1
-X8
1
-X9
1
-XP21
2
1
-XP1
-XS7
1 2
XS6
1 2
XS1
1
DC+ 2
DC- 3
2
DC- 3
2
6 3 2 1
-X9
-A41.3 ADDITIONAL DRIVE UNIT (85.6)
MAIN DRIVE UNIT A41.1
DC+ 2
XS1
1 1
-XP1
1
XS6
2
2 3 2
1
-XP22
6 1
XS7
2
6
6
-A41.4 ADDITIONAL DRIVE UNIT (85.6)
6 3 2 1
-X8
1
-XP23
2
1
-XP1 XS1
1
DC+ 2
DC- 3
1
-X9
2 3 6
-A41.5 ADDITIONAL DRIVE UNIT
1
XS7
2
GNYE
BK BK
2
Bleeder
--X2
1
Bleeder +
1
2 BLEEDER
AWG12
-133 AWG12 -132 AWG12
GNYE
-X1
1
4
3
2
AWG10
-W136 -W137 -W138 -L22 / (78) -L23 / (78)
-L21 / (78)
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Page87 Latest revision:
EXTERNAL AXIS no 7 Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
LIM2 ch1 LIM2 ch1 ret LIM2 ch2 LIM2 ch2 ret
U U W W V V
PTC2 PTC2 0V
BRAKE PB
BRAKE REL. +24V
External axis no. 7
GNYE BU
BU BU BU BU BU BU BU BU BU BU BK BK BK BK BK BK
ADDITIONAL DRIVE UNIT A41.3
CONTACTOR UNIT A43
AWG10 -4014 AWG16
-4013 AWG16
-4012 AWG16
-4011 AWG16 -4010 AWG16 -4009 AWG16 -4008 AWG16 -4007 AWG16 -4006 AWG16 -4005 AWG12 -4004 AWG12 -4003 AWG12 -4002 AWG12 -4001 AWG12 -4000 AWG12
1
-X24
2
4 3 2 1
-X22
5 2 6 3 4
-X2
1
F8 F7 F6 F5 E6 E5 E4 E3
F10
F11 E1
F3 F2 F1
F4 F9
E2 A6 A5 A4 A3 A2 A1
-XS/XP7
1 2
Capacitor 0,47uF
EXTBRAKEREL
/ (78.1)
EXTBRAKEPB
/ (78.1)
XS5.1:3 /
(78.2)
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Page88 Latest revision:
EXTERNAL AXIS no 8 - 9 Location:
Plant: = + Sublocation:+
Document no. Rev. Ind
Lab/Office:
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: 2012-03-06
APPROVED
PRH
U U W W V V
U U W W V V
External axis no.8
External axis no.9
4000
C1
-XS/XP7
B6 B5 B4 B3 B2 B1
-XS/XP7
-A41.5
ADDITIONAL DRIVE UNIT -A41.4
ADDITIONAL DRIVE UNIT
-4005 -4004 -4003 -4002 -4001 -4000
BK BK BK BK BK BK BK BK BK BK BK BK
4005 4004 4003 4002 4001
5 2 6 3 4 1
-X2
5 2 6 3 4 1
-X2
C6 C5 C4 C3 C2
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Page89 Latest revision:
SERVO DRIVE SYSTEM