IRB 2600 cabinet module

Location:

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Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

DRIVE MODULE

MANIPULATOR

17 27 16 26 18 25 1 3 2 23 15 24 13 22 14 20 21 19 10 4 12 5 11 6 9 7 8

IRB 2600 cabinet module

2,5mm2

According to Manipulator circuit diagram 3HAC029570-007

1

-X11

-_432AWG12M6V

-_430AWG12M6W

-_428AWG12M6U

-_426AWG12M5V

-_425AWG12M5W

-_424AWG12M5U

-_422AWG12M4V

-_420AWG12M4W

-_418AWG12M4U -_417AWG12M3V

-_416AWG12M3V

-_415AWG12M3W

-_414AWG12M3W

-_413AWG12M3U

-_412AWG12M3U

-_411AWG12M2V BKBKBKBKBKBKBKBKBKBKBKBK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

10 1 25

18 26 19

Main servo drive unit 2600 A41.1

24

-XS/XP1 17

GNYE

3 4

28 29 20 31

BK BURDBUGNBUWHBUBKBNBKBKBNBUBKWHBUGYBKGYGNGYBUBNRDGYRDBNGNGY

22 30 21 32 23

2 7 14 5 6 9 16 8 AWG10 AWG10GNYE

BNWH

GYWH

BKGN

BKRD

BKBU

OGBK

GNWH

OGBU

BN

OGGN

GNRD

8 16 9 6

5 14

7 4

3 28

29 20 31

22 30

21 32

23 2

10 1 25

18 26

19 24

R1 MP 17

2 3 1

-X16

5 2 6 3 4 1

-X13

2 3 1

-X15

5 2 6 3 4 1

-X12

2 3 1

-X14

5 2 6 3 4

-_410AWG12M2V

-_409AWG12M2W

-_408AWG12M2W

-_407AWG12M2U

-_406AWG12M2U

-_405AWG12M1V

-_404AWG12M1V

-_403AWG12M1W

-_402AWG12M1W

-_401AWG12M1U

-_400AWG12M1U

We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page115.1 Latest revision:

CONTROL CABLE IRB 2600

Location:

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Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

DRIVE MODULE XS40

DRIVE MODULE

SDI SDI-N SDO SDO-N 0V 24V

BATT+

BATT-BATT LOAD MANIPULATOR

WH WH

WH WH

IRB 2600

WH

BRAKE PB

BRAKE RELEASE BRAKE RELEASE

0V BRAKE 0V BRAKE BN

EXT.LAMP OG

GN

GY BU

0V BRAKE RD

SERIAL

MEASUREMENT BOARD

CONTACTOR UNIT A43-X5

AXIS COMPUTER BOARD A42-X4

28 FLOOR CABLE

30 CONTROLLER

29 31

32

0,75mm2

0,75mm2

0,75mm2 0,23 mm2

4mm2

4mm2

M

Key pin K

PKBU PKBK OGWH OG

OGRD

J

-_440 AWG16 -_439 AWG16 -_438 AWG16 -_437 AWG16 -_436 AWG16 -_435 AWG16 -_434 AWG16 -_433 AWG16

L

-XS/XP2

15 27 12 13 11

-XS/XP1 -BRAKEPB

/ (78.1)

-BRAKEREL1

/ (78.1)

-BRAKEREL2

/ (78.1)

-EXT. LAMP

/ (78.1)

-MRCO1

/ (80)

-MRCI 1_N

/ (80)

-MRCI1

/ (80)

-MRC_0V.3

/ (124)

-MRC_0V.2

/ (124)

-MRC_0V.1

/ (98.2)

-0V BRAKE3

/ (78.2)

-MRCO 1_N

/ (80)

+24V_SMB1

/ (80)

-0V BRAKE4

/ (78.2)

We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page115.2 Latest revision:

CUSTOMER POWER/SIGNAL IRB2600

Location:

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Document no. Rev. Ind

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DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Customer Connection

CS CONTROL MODULE

CONTROLLER

FLOOR CABLE

0,23mm2 RDgy

0,23mm2 gy

0,23mm2 BKbu

0,23mm2 bu

AWG24 WH

AWG24 BU

AWG24 WH

AWG24 OG

Dual cabinet

AWG24 WH

AWG24 GN

AWG24 WH

AWG24 BN

W28 Single cabinet

or PK or Light GN

or Light GN or RD/BK

-700 ^AWG24

CPJ_ ^/ 1mm2

GNYE SH w26

D1

CP/CS R1

C15 C14 C13

C12 C11

C10 B21

B20 B19

B18 B16

B15 B25

B24 B23

B22 C20

C18 C17

C16 B6

B5 B4

B3 B10

B9 B8

B7 C21

C19 B14

B13 B12

B11 B2

-XS/XP13

12

-XP/XT5.3

4

-XP/XT5.2

4

-XP/XT5.1

4 3 2 1

-XP/XT6

AWG16

-705

AWG24

WH/BK

-699 ^AWG24

-698 ^AWG24

-697 ^AWG24

-696 ^AWG24

-695 ^AWG24

-694 ^AWG24

-693 ^AWG24

-692 ^AWG24

-691 ^AWG24

-690 ^AWG24

-689 ^AWG24

-688 ^AWG24

-687 ^AWG24

-686 ^AWG24

-685 ^AWG24

-684 ^AWG24

-683 ^AWG24

-682 ^AWG24

-681 ^AWG24

-680 ^AWG24

-679 ^AWG24

-667 ^AWG24

-666 ^AWG24

-678 ^AWG24

-671 ^AWG18

-672 ^AWG18

-673 ^AWG18

-669 ^AWG24

-668 ^AWG24

-670 ^AWG18

-677 ^AWG24

4/BN 4/WH 3/GN 3/WH 2/OG 2/WH 1/BU 1/WH VT

WH/GN WH/YE WH/OG WH/RD WH/BN WH/BK WH

-713 AWG20 -713 AWG20

-712 AWG24

-711 AWG24 -711 AWG24

4/BN 3/GN 2/OG 1/BU

4/WH 3/WH 2/WH 1/WH

B25 B24

B23 B22

B21 B20 B19

B18 B16

B15 C20 C17 B6 B4 B10 B8 C21

B14 B12 B2

C18 C16 B5 B3 B9 B7 C19

B13 B11 B1 D4 D3 D6

D7

BN/BK WH/GY WH/VT WH/BU WH/GN WH/YE WH/OG WH/RD WH/BN WH GY

W27

0,23mm2 bn

0,23mm2 gn

0,23mm2 gn

0,23mm2 WHgn

0,23mm2 og

0,23mm2 WHog

0,23mm2 bu

0,23mm2 BKog

W27

0,23mm2 RDog

0,23mm2 RDgn

0,23mm2 og

0,23mm2 RDbn

0,23mm2 WHbn

0,23mm2 bn

0,23mm2 WHgy

0,23mm2 gy

0,23mm2 RDbu

0,23mm2 bu

MANIPULATOR IRB 2600

CS

CPH

We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page115.3 Latest revision:

CUSTOMER POWER/SIGNAL DEVICE NET

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Document no. Rev. Ind

Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Customer Connection

CS CS FLOOR CABLE

CONTROLLER CONTROL MODULE Dual cabinet Single cabinet

115.5

or RD/BK or Light GN or PK or Light GN

WH/YE WH/OG WH/RD WH/BN WH/BK WH GY 4/BN 4/WH 3/GN 3/WH 2/OG 2/WH 1/BU 1/WH VT

WH/GN WH/YE WH/OG WH/RD WH/BN WH/BK WH GY

1

AWG18

OG

GNYE 4 AWG24

AWG24

BU

AWG24

BN

-691 ^AWG24

-690 ^AWG24

-689 ^AWG24

-688 ^AWG24

-687 ^AWG24

-686 ^AWG24

-685 ^AWG24

-684 ^AWG24

-683 ^AWG24

-682 ^AWG24

-681 ^AWG24

-680 ^AWG24

-679 ^AWG24

-678 ^AWG24

-677 ^AWG24

-673 ^AWG18

-672 ^AWG18

-671 ^AWG18

-670 ^AWG18

-669 ^AWG24

-668 ^AWG24

-667 ^AWG24

-666 ^AWG24

4/BN 3/GN 2/OG 1/BU

4/WH 3/WH 2/WH

-705 1/WH

AWG24

-700 ^AWG24

-699 ^AWG24

-698 ^AWG24

-697 ^AWG24

-696 ^AWG24

-695 ^AWG24

-694 ^AWG24

-693 ^AWG24

-692 ^AWG24

VT

A11 A9 A5 B20 B18 B15 B25

A12 A10 A6 B21 B19 B16 B24

C20 C17 B6 B4 B10 B8 C21 B14 B12 B2

C18 C16 B5 B3 B9 B7 C19 B13 B11 B1 D4 D3 D6 D1

CP/CS R1.D

C15 C14 C13

C12 C11

C10 B21

B20 B25

C18 C17

C16 B10

B9 B14

B13 A4 A3 A2 A1

-XS/XP13

B18 B15 B23 C20

B11

B7 C19

B5 B3 B1

B19 B16

B24 B22 B12

B8 C21

B6

-XP/XT5.3

12

-XP/XT5.2

12

-XP/XT5.1

4 3 2 1

-XP/XT6

AWG16 -713

AWG20

-713

AWG20

-712

AWG24

-711

AWG24

-711

AWG24

OPTION //DEVICENET acc. to page

BN/BK BN/BK

WH/GY WH/VT WH/BU WH/GN

MANIPULATOR IRB 2600

CS CS CS CS

CP/CSE

CP/CSF

CP/CSV

We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page115.4 Latest revision:

CUSTOMER POWER/SIGNAL PROFI BUS

Location:

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Document no. Rev. Ind

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DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Customer Connection

CS For more information aboute Option connected to XS13.

SPOTPACK circuit diagram 3HAC026208-001 DRESSPACK circuit diagram 3HAC026209-001 CONTROLLER

FLOOR CABLE CONTROL MODULE

Single controller Dual controller

or Light GN

or RD/BK or Light GN or PK -712

AWG24

-711 AWG24 -711 AWG24

OPTION //PROFIBUS acc. to (98.4.1)

B18 B15 B23

AWG24

699

AWG24

698

AWG24

697

AWG24

696

AWG24

695

AWG24

694

AWG24

693

AWG24

692

AWG24

691

AWG24

690

AWG24

689

AWG24

688

AWG24

687

AWG24

686

AWG24

685

AWG24

669

AWG24

668

AWG24

667

AWG24

666

AWG24

700

AWG24

705

AWG24

683

AWG24

682

AWG24

681

AWG24

680

AWG24

679

AWG24

678

AWG24

677

AWG24

684

AWG18

671

AWG18

670

AWG18

673

AWG18

672

4/BN 3/GN 2/OG 1/BU

4/WH 3/WH 2/WH 1/WH

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

AWG18 1

AWG24 AWG24

BU

GNYE 4 3 2

C20 B11

B7 C19

B5 B3 B1

B19 B16

B24 B22 B12

B8 C21

B6

XP/XT5.3

12

BN/BK

1

XP/XT5.2

12

BN/BK WH/GY WH/VT WH/BU WH/GN WH/YE WH/OG WH/RD WH/BN WH/BK WH GY 4/BN 4/WH 3/GN 3/WH 2/OG

10 2/WH

1/BU 1/WH VT

WH/GN WH/YE WH/OG WH/RD WH/BN WH/BK WH

XP/XT5.1

4

AWG16

BU

A11 A9 A3 B20 B18 B15 B25 B23

A12 A10 A4 B21 B19 B16 B24 B22

C20 C17 B6 B4 B10 B8 C21 B14 B12 B2

C18 C16 B5 B3 B9 B7 C19 B13 B11 B1 D4 D3 D6 D1

+R1 CP/CS

C15 C14 C13

C12 C11

C10 B21

B20 B25

C18 C17

C16 B10

B9 B14

B13 A4 A3 A2 A1

XS/XP13

-713 AWG20

-713 AWG20

CS CS CS MANIPULATOR IRB 2600

CS

CP4 CP5 CP6 CP7

We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page115.5 Latest revision:

DevNet//PofiNet/Ethernet addition to CP/CS IRB2600

Location:

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Lab/Office:

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 12.1 Status: ^2012-03-06

APPROVED

PRH

Customer Connection

RXD/TXD-P RXD/TXD-N

V-V+

SHIELD CAN_L

CAN_H

CONTROL MODULE CONTROLLER

FLOOR CABLE

MANIPULATOR IRB 2600

0V

ProfiNet//Ethernet Option: ProfiNet / Ethernet IP

XP9.6

/ (22)

XP9.3

/ (22)

CAN_L

Option: 803-4

BN WH YE GN GY PK AWG24

RD GN AWG22 RD

WH BU BK

AWG22 AWG24

YE WH OG BU AWG22

RD GN AWG22 XP9.2

/ (22)

XP9.1

/ (22)

-R1.CBUS

1

2

3

4 1

2

3

4

XP9

1

2

3

4 F1

F3 F4 F2

+DeviceNet-XS/XP13

5 1

-X2

3

4 2

OPTION : DEVICENET

(98.4.1)

A35

-707

B23

R1 CP/CS

A4

A3

B22

2/BK

1/BU

Bare wire

1/WH

2/RD

-709

2

AWG24

1/GN 1/RD

A5

CP/CS +R1

A6 F6

F5

-XS/XP13

1A 1B

-(DP-M)1 OPTION : PROFIBUS

(98.4.1) (115.4.1)

A33

CAN_H +24V CAN

RXD/TXD-P RXD/TXD-N

We reserve all rights in this document and in the information contained therein.Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page117 Latest revision:

SERVO DRIVE SYSTEM

In document 3HAC024480-005_rev07 (Page 126-132)