Lesson: Order Structure
Exercise 5: Production Order Structure
Exercise Objectives
After completing this exercise, you will be able to:
• Explain the structure (data and contents) of a production order
Business Example
In your capacity as production manager, production scheduler, supervisor, or operator, you work with production orders all the time. In this exercise, you will become familiar with the structure of a production order.
Task 1:
1. Create an order with the following data:
Material R-F1##
Production plant 1000
Order type PP01
Total quantity 1 piece
Finish date Any
Scheduling type Backwards
Method:
ECC → Logistics → Production → Shop Floor Control → Order → Create→ With Material
Task 2:
Display the individual data segments, screens and their data fields in the order:
1. Order header screens Choose:
→ Goto → Header
Choose the appropriate tab for the screen.
General Also notice the settlement rule of the order.
Choose:
→ Header → Settlement rule 2. Overview of operation sequences
Choose:
→ Goto → Overviews → Sequence overview 3. Operation sequence details
Choose:
→ Sequence → Details 4. Operation overview
Choose:
→ Goto → Overviews → Operations 5. Operation screens (select operation “0010”.)
Choose:
→ Operation→ Operation details
Choose the relevant tabs for the screen concerned.
General
Continued on next page
Dates 6. Material components - Overview
Choose:
Goto → Overviews → Components
7. Material component screens (select component “0010”.) Choose:
Component → Component details
Choose the relevant tabs for the screen concerned.
Item “ 0010” General data
Long text 8. Production resource/tool overview for operation “0010”
Choose:
Go to the operation overview and choose operation 0010.
In the menu bar at the bottom of the screen, select the PRT pushbutton (production resources/tools).
9. PRT screens (select PRT “0010”.) Choose:
Production resources/tools → Details production resources/tools Choose the relevant tabs to display the screens:
Item “ 0010” General Quantities Dates 10. Document overview
Choose:
Goto → Overviews → Documents
11. Display the document info record (choose the first document).
Choose:
Document → Display document info record Choose the relevant tabs for the screen concerned.
Document data Additional data Descriptions Object links Originals
12. Display the original document (display both originals from the document overview for the order).
Choose:
Document → Display original document 13. Costs
Itemization
Analysis (cost types) Cost component split Choose:
Goto → Costs → Analysis
→ Itemization
→ Cost component structure
Continued on next page
Task 3:
1. Save your order. Order no.: _________________
Choose:
Order → Save
Task 4:
1. Now change the order by inserting operation 25.
Choose:
ECC → Logistics → Production → Shop Floor Control → Order → Change Then: Goto → Overview → Operations
Select operation 0030.
Choose:
→ Edit → Insert → Operation
Use the following data to enter the operation:
Work center no. R-V##
Operation control key PP01
Setup time 10 min.
Machine time 10 pieces per 30 min.
Labor time 10 pieces per 60 min.
Task 5:
1. Add any quantity you wish of the material component R-T1## to operation
“0030”.
Hint: For this, use item category “L”.
Choose:
Go to the operation overview and choose operation 0030.
In the menu bar at the bottom of the screen, select the Components pushbutton.
Task 6:
1. Assign operation “0050” Install control electronics to material component R-B4## control electronics.
Choose:
Go to the component overview for the order and choose the material component.
In the menu bar at the bottom of the screen, select the Reassign pushbutton.
Use the operation list to select the operation (select by double-clicking in the chose operation).
Task 7:
1. Save the order and check your changes.
Solution 5: Production Order Structure
Task 1:
1. Create an order with the following data:
Material R-F1##
Production plant 1000
Order type PP01
Total quantity 1 piece
Finish date Any
Scheduling type Backwards
Method:
ECC → Logistics → Production → Shop Floor Control → Order → Create→ With Material
a) No answers are required for this exercise.
Task 2:
Display the individual data segments, screens and their data fields in the order:
1. Order header screens Choose:
→ Goto → Header
Choose the appropriate tab for the screen.
General Also notice the settlement rule of the order.
Choose:
→ Header → Settlement rule
a) No answers are required for this exercise.
2. Overview of operation sequences Choose:
→ Goto → Overviews → Sequence overview a) No answers are required for this exercise.
3. Operation sequence details Choose:
→ Sequence → Details
a) No answers are required for this exercise.
4. Operation overview Choose:
→ Goto → Overviews → Operations a) No answers are required for this exercise.
5. Operation screens (select operation “0010”.) Choose:
→ Operation→ Operation details
Choose the relevant tabs for the screen concerned.
General
Continued on next page
Confirmed dates
Capacity Requirements Assignments Qualification
Long text a) No answers are required for this exercise.
6. Material components - Overview Choose:
Goto → Overviews → Components
a) No answers are required for this exercise.
7. Material component screens (select component “0010”.) Choose:
Component → Component details
Choose the relevant tabs for the screen concerned.
Item “ 0010” General data
Long text a) No answers are required for this exercise.
8. Production resource/tool overview for operation “0010”
Choose:
Go to the operation overview and choose operation 0010.
In the menu bar at the bottom of the screen, select the PRT pushbutton (production resources/tools).
a) No answers are required for this exercise.
9. PRT screens (select PRT “0010”.) Choose:
Production resources/tools → Details production resources/tools Choose the relevant tabs to display the screens:
Item “ 0010” General Quantities Dates a) No answers are required for this exercise.
10. Document overview Choose:
Goto → Overviews → Documents
a) No answers are required for this exercise.
11. Display the document info record (choose the first document).
Choose:
Document → Display document info record Choose the relevant tabs for the screen concerned.
Document data Additional data Descriptions Object links Originals a) No answers are required for this exercise.
12. Display the original document (display both originals from the document overview for the order).
Choose:
Document → Display original document a) No answers are required for this exercise.
13. Costs
Itemization
Analysis (cost types) Cost component split Choose:
Continued on next page
Goto → Costs → Analysis
→ Itemization
→ Cost component structure
a) No answers are required for this exercise.
Task 3:
1. Save your order. Order no.: _________________
Choose:
Order → Save
a) No answers are required for this exercise.
Task 4:
1. Now change the order by inserting operation 25.
Choose:
ECC → Logistics → Production → Shop Floor Control → Order → Change Then: Goto → Overview → Operations
Select operation 0030.
Choose:
→ Edit → Insert → Operation
Use the following data to enter the operation:
Work center no. R-V##
Operation control key PP01
Setup time 10 min.
Machine time 10 pieces per 30 min.
Labor time 10 pieces per 60 min.
a) No answers are required for this exercise.
Task 5:
1. Add any quantity you wish of the material component R-T1## to operation
“0030”.
Hint: For this, use item category “L”.
Choose:
Go to the operation overview and choose operation 0030.
In the menu bar at the bottom of the screen, select the Components pushbutton.
a) No answers are required for this exercise.
Task 6:
1. Assign operation “0050” Install control electronics to material component R-B4## control electronics.
Choose:
Go to the component overview for the order and choose the material component.
In the menu bar at the bottom of the screen, select the Reassign pushbutton.
Use the operation list to select the operation (select by double-clicking in the chose operation).
a) No answers are required for this exercise.
Task 7:
1. Save the order and check your changes.
a) No answers are required for this exercise.