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Version 1.0

3141 785 37410

CD Soundmachine

Published by LZ 1207 Subject to modification

©Copyright 2012 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

CONTENTS

Block diagram...3-1 Wiring diagram ...3-2 Circuit Diagram

Layout diagram

MAIN BOARD Layout...5-1 5-2 Technical Specification...1-1..1-4

Safety Instruction...2-2

AZ250/12

KEY L a y o u t ...5-3

Explode Drawing...6-1 Version Variation...2-1

Main + KEY board...4-1 Main board...4-2

AMP BOARD Layout...5-4 5-5

(2)

TECHNICAL SPECIFICATION

1-1

General description:

1

LIFETIME : 5 YEARS (ACC. TO UAN-D1611) 2

PERFORMANCE CLASSES :

TUNER SUPPLY,

AMPLIFIER SPEAKER

BOXES RECORDER CLOCK CD DCC TELEPHONE REC.

PLAYER

I x x 3

II x 4

III 5

SAFETY REQUIREMENTS:

EN 60065 (IEC 65) CE , UL approbation for version 37 6

RADIATION, IMMUNITY REQUIREMENTS: (EMC/FCC)

EN55013, EN55020 .FOR VERSION 05/12/79/98 FCC FOR /37 VERSION .

7 CLIMATIC REQUIREMENTS: (acc. to UAN-D1590)

All climates: -10 qC till +50 qC (Functional); Set has to be pre-conditioned for 2 hour, except CD function 8

For all measurements: 25 qC 9

POWER SUPPLY:

MAINS (AC) operation DC (int. or ext.) operation / Backup Buffer Voltage selection: See table below Battery type: AA, C-cell x 6; nom.: 9V

minimum operating voltage : 6.3V for CD

10

Selection: See table below Lifetime: CD tʳʳʳˆˁˋʳhours

(400mW, AA 䞥䴌⥟ alkaline batteries)

11

Frequency: See table below External DC: No 12

POWER CONSUMPTION:

Standby: d0.5W typ. 3 W (power off mode) Standby: 0nW (power off mode ) 13

Maximum: 6 W Maximum: 14

General:

Q and R according to production division rules :

Q < 1% (Major), Q < 4% (Minor)

Measured according to: R < 3% (CE52)

DERIVED VERSIONS: APPROBATION

15 Version AC Voltage/

Frequency on typeplate Safety

Tolerance

12 100-240VAC/

50/60HZ +/-10%

05 100-240VAC/

50/60HZ +/-10%

37 120VAC/

60HZ +/-10%

REMARKS:

For operation and thermal stability test : AC/DC SWITCHIG ADAPTER INPUT:100-240VAC

16

(3)

1-2

TECHNICAL SPECIFICATION

SUPPLY, AF-AMPLIFIER & LOUDSPEAKER PART:

TECHNICAL description:

Power supply Tone Control AF-Amplifier Loudspeaker

Active components

CD2822 1

Passive components 1 W, 8ohm 2

GENERAL part: 3

Headphone type None 4

Loudspeaker filter, high pass None 5

Loudspeaker filter, low pass None 6

Power stage protection AC – NO; DC - NO; Temperature – YES; Short circuit – NO 7

Public address No 8

INDICATORS:

Output power or VU-meter No : digits: 9

Frequency response No : digits: 10

Low power (battery) No 11

ELECTRICAL DATA:

TONE/EQUALIZER/DBB

Balance control No 12

Mechanical noise (ISO 1996) 13

Noise overall (ISO) 14

Channel difference at 50mW 15

Hum

(vol.max.-20dB to vol.min.)

Limit: 250 nW 16 Residual noise

(volume minimum)

Limit: 100 nW 17

Input sens.: Nom. 500mV mV

for 50mW

Limit: mV

Line outp.: Nom. mV

voltage

Limit: mV

OUTPUT POWER:

Mains operation: D=10% 1W  Limit: - 18

Battery operation: D=10% 1W  Limit: - 19

Music power (MPO) / Peak-MPO (PMPO): (acc. to DIN45324) 20

Short term maximum output power: -1*1.2W (acc. to IEC 60268-15) 21

Long term maximum output power: - (acc. to IEC 60268-15) 22

Headphone output voltage/power: 23

Bandwidth FTC

– 1dB at

: n.a. (acc. to FTC/16/1/D/432) 24

Bandwidth DIN

– 3dB at

: - (acc. to IEC 60268-15) 25

Frequency response at Vol. max – 20dB: typ. 60Hz to 16kHz (r3dB) 26

DBB raise level 4db at125hz vol max-20db Disc SBC429 Track 12

LOUDSPEAKER (output):

Low pass crossover frequency: - kHz tolerance: Hz 27 High pass crossover frequency: - kHz tolerance: Hz 28 Short term maximum output power: - W (acc. to IEC 60268-15) 29

Long term maximum output power: - W (acc. to IEC 60268-15) 30

Frequency response at: - Hz kHz 31 REMARKS:

27 : Measured in Tuner mode; 28: CD or LINE IN mode. 32

(4)

1-3

TECHNICAL SPECIFICATION

CD-PART: (SANYO DA11VF CD MECHANISM) (BALL type)

Technical description:

Input Output Motor/control Logic control 1

Active components TA2157F TC94A29FAG-018 2

Passive components 3

Signal processing D/A converter HF-preamplifier Servo processor 4 Active components CD:

TC94A29FAG-018

CD: TC94A29FAG-018 D9258PH

5

Passive components 6

Indicators/Display/Keys:

Display: 7

Keys: Slide switches & tact switches 8

Playability: (acc. to AHR-82-Gbu-00-4201)

Limit Typical Testdisc 9

Wedge 600 Pm 900 Pm TNO 7,9 of SBC 444A

(7104 099 24990)

10

Eccentric 150 Pm 200 Pm TNO 1,24 of 200Pm disc

(7104 099 24960)

11

Fingerprint No audible defect TNO 11of Subchassis 8A 12

Black dot 500 Pm 600 Pm TNO 13, 14 of SBC 444A

(7104 099 24990)

13

Double black dot No failure TNO 9 of Subchassis 8A 14

Skew 0.6 deg, 8cm No audible defect TNO 1,6 of 0.6deg C, 8cm skew disc 15

Bad HF track No audible defect TNO 8 of Subchassis 8A 16

Heavy fingerprint No track jumps/plops TNO 10 of Subchassis 8A 17

Maximum diameter No audio effect Last TNO of Subchassis 8A 18

Thick disc No failure Thick test disc 19

Thin disc No failure Thin test disc 20

Vertical deviation disc No failure TNO 1,16 of ABEX TCD-732RA

(VDD +/- 0.5mm) 21

Playback position Horizontal, Normal position (Set is located on a flat surface, floor) 22 - Playback of above mentioned tracks possible without track loss or audible defects. 23 - This unit can playback CD-R or CD-RW discs.

Shock resistance: (acc. to AR 13-A6-CD-068)

r Z axis 5 G 24

r X or Y axis 5 G 25

Acoustical noise:

Mode: Play/Pause 35 dBA max. (45 dbA in Search mode) 26

Mode: Jump (Next) 45 dBA max. 27

Acoustic feedback: Acoustical feedback is

not allowed. Test disc TNO 2,6,11,18,19,20 of SBC444 , 10% THD o/p , DBB on

AUDIO part: (Measured with Audio Signals Disc-1, 7104 078 04911 on Speakers or Headphone socket with nom. load)

Typ. Limit

Output level

(TNO1)

3.1V 28

SNR unwtd. 60 dB 50 dB 29

SNR wtd. dBA 62 dBA 57 dBA 30

Crosstalk

(1kHz)

TNO 67, 71 35 dB 30 dB 31

Crosstalk

(other range)

TNO 66 – 73 (16 TO 16KhZ)

35 dB 30 dB 32

Frequency response Vol.max.–20dB

(DBB on)

-1.5dB

-1dB r2dB at 100Hz

r2dB at 10kHz 33

Frequency response

(+/- 3dB) 100

10k 80 Hz

12.5 kHz 34

THD (1kHz, 0 dB) 1% 1.5 % 35

THD (overall frequency

response range, 0dB) 2 % 3 % 36

Channel difference 0 37

Frequency accuracy - +/-0.5 % 38

De-emphasis 15Ps / 50Ps Switchable via Subcode information 39

(5)

1-4

TECHNICAL SPECIFICATION

REMARKS:

- Amplification reserve for CD = +2dB (r2dB); Ref. Level for CD is a 1kHz, -6dB (Audio signal disc 1, track 35)

- 40

CD-RW Test discs :

( A ) Audio signal disc 1 ( N )

( B ) SBC444A ( O )

( G ) Burn-in SBC 442 ( P )

( K ) Printed CD-RW ( Q )

( L ) Low reflect CD-RW ( R )

( M ) High reflected CD-RW ( S )

( T )

Description condition (test disc) Noraml limit

CD-RW playability

1 Fingerprint “K” TNO 18 No audible disturbance

2 Black dot “K” 13, 17 um 800 400

3 Low reflection “L” No audible disturbance

4 High reflection “M” Startup

(6)

VERSION VARIATION

2 - 1

Type /Versions:

Features Board in used:

AZ250

Service policy Main BOARD

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair -- Used

/12

Feature diffrence RDS

VOLTAGE SELECTOR ECO STANDBY - DARK

Type /Versions: AZ250

/12 KEY BOARD

M+C M+C

AMP BOARD M+C

(7)

2.0 SAFTETY INSTRUCTIONS

GB WARNING

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD).

Careless handling during repair can reduce life drastically.

When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance.

Keep components and tools also at this potential.

F ATTENTION

Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD).

Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation.

Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité.

Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.

ESD

D WARNUNG

Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD).

Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren.

Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes.

Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.

NL WAARSCHUWING

Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD).

Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen.

Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat.

Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.

I AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD).

La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione.

Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza.

Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.

“Pour votre sécurité, ces documents doivent être utilisés par des spécia- listes agréés, seuls habilités à réparer votre appareil en panne”.

GB

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used.

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.

F

Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden;

für Reparaturen sind Original-Ersatzteile zu verwenden.

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.

"After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed 0.5mA."

CLASS 1 LASER PRODUCT

3122 110 03420

GB

Warning !

Invisible laser radiation when open.

Avoid direct exposure to beam.

S Varning !

Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.

SF Varoitus !

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!

DK Advarse !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.

Caution: These servicing instructions are for use by qualified service personnel only.

To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

2-2

(8)

SET BLOCK DIAGRAM

3 - 1 3 - 1

(9)

WIRE CONNECT DIAGRAM

3-2 3-2

(10)

4 - 1 4 - 1

CIRCUIT DIAGRAM -MAIN + KEY BOARD PART1

FM- FM+

DOOR SW

FOR SANYO DA11

PLAY/PAUSE

STOP

DOWN/REW

UP/FF

KEY BOARD

9018

AGND

'

1VCC3 2FNI 3FPI 4TPI 5TNI 6MDI 7LDO 8SEL 9TEBC 10TEN 11TEO 12RFDC GVSWVROFEO131415

FEN16 RFRP17 RFIS18 RFGO19 RFGC20 AGCI21 RFO22 RFN23 GND24 IC101

TA2157F

1OT-1A2OT-1B3IN-1A4IN-1B5TRB6REG-O7MUTE

8GND9IN-2B10IN-2A11OT-2B12OT-2A13GND1140POUT15OPINA16OPINB17OT-3A18OT-3B19IN-3A20IN-3B21VCC1 22VCC223BIAS24IN-4B25IN-4A26OT-4B27OT-4A28GND2

30GND-P129GND-P2

IC103 D9258PH VC

VCC E D A B C F GND LD VR PD FC+

TR+

TR- FC-

CON102

R143 82K

R163 150K

R148 150K

R168 150K

R169 150K

R142 82K

R13922K

R138 91R

R1102K2 R11210K

C128 0.1U

C120 0.01u

+ C154

47u/10V

+

C177 220u/10V

R154

10R

8550DQ105

L101A 10uH

C145 7P C106 0.1U C132 0.1U

R145 220R R144

1K

C10556P

CON103

C101 0.1u

C136 0.033u

1 2

3

Q108 KTA1273Y

R167 4k7

R132 2R2 1/4W

+ C181

470U/16V C122

0.1U C121

0.1U C119 473 C118 473 C117 473 C116 473 C115 470P C114 470P

1P5-1/SW

2P5-2/POWER-OUT3P5-3/HOLD

4P6-0/KEY-AD0

5P6-1/KEY-AD16P6-2/PUH-SEL

7P6-3/DOOR-SW

8MVDD9MVSS

10P1-0/C-IN/RW

11P1-1/VOL+/VOL-

12P1-2/DOOR+/-

13P1-3/MUTE-OUT

14P7-0/FUNCT-INA

15P7-1/FUNCT-INB

16P7-2/REM

17PDO 18TMAX 19LPFN 20LPFO 21VCOF 22AVSS 23SLCO 24RFI 25AVDD 26VREF 27RFZI 28RFRP 29FEI 30SBAD 31TEI 32TEZI

33FOO34TRO35RFGC36TEBC37SEL38FMO39DMO40CVDD41XO42XI43CVSS44DVDD45RO46DVSS47LO48DVR

/RESET49 P8-0/XI50 P8-1/XO51 P2-0/COM152 P2-1/COM253 P2-2/COM354 P2-3/COM455 TEST/P3-056 P3-1/RX57 P3-2/S358 P3-3/S459 P4-0/S560 P4-1/S661 S762 S863 S964

IC102

TC94A29FAG-018

C133 473

C130 4700P

C129 0.033U

L103A 10uH

C127N/A

C126 2700P C125 0.01U R135 15K

R147 2M2

C152 153(M)

R176 470k

R174 5k6 R173 47K

C113 47P

R172 10K X102

75kHz

2 1 CON109

R170 10K

R171 100K C112

100P

R184 10K

X101

16.93M

R166 10K

R134 10K

+C178 1000u/16V R164

10K R158 10K

R157 75K

R153 10K

R151 15K

+

C180 1u/50V

C144 10P

C143 10P

L101 10uH

C139 0.01u

+C156 47u/10V

C138 0.01u

+C158 0.1u/50V

R175 1K

+C159 0.1u/50V

R177 1K

C124

222 C142

222

R18033k R18133k

R182 12K

R18312K + C16022u/16V

C146 0.01u

R165 100K

R133 open

R162

33K

R141 22K

R179N/A

R178 1K

R140 39K

+C179 100u/10V + C157

220u/10v

+

C155 47u/16V

JR102 0

JR101 open

J174 1K

J175 OR

JR104 open JR103 open R149 2k2

D105 1N4148

D115 1N4148

D109 1N4148

R190 1K2 R150

2K2

R152 3K3

R155 1K

R156 1K

R159 3K9 R146

1K5

R160 1K

R161 0R

SW402

SW403 R402

2K SW401

R401 1K5

R403 2K7 C188 102p

R193470

C191 0.1U R195 10K

R19415K 12

3 Q112

R1961K

R197 390R

C192390p C193180P

C194 220p R198 1K5

C147 4700p

10 11

CON112

12

3 Q113 9014

R199 10K

D1 1N4148

R3 10K

R4 22K

+ C1 10u/10V

C205 open

10 11 CON1

Q106 8050

ZD101 4V3

R115 470R

47U/16VC162 C137

203 100U/10VC182 D116 1N4148

SW1

L11

coil D107 1N4148

J161A1 Yes

J161A 10uH

C11

47U/16V R118

10K 12

3 Q68

9014 R7 22K RFO

RFGO

TEI

FEO

VRO

SL+

SL- SP+

SP-

GND RFGO

GND

R_L_OUT

A_GND MUTE

VCC_+9V GND

A_3V3

POWER CD_8V

(11)

CIRCUIT DIAGARM -MAIN BOARD PART 2

4-2 4-2

EARPHONE_JACK

&' 03B,1

03B/,1.,1

%$77[$$

32:(5 7$9

Q207 8550D

Q208 8050

C227 104 C222

0.22U/50V R224 2K2

R222 10K

C221 10U/16V C220

4U7/10V 1

2

3 4

V101-A

SP 3"8 ohm,1W

L204FB 1K D200

1N4148

+ -

+ -

A1

A2 7

8 6 5

1

3

24

IC201 CD2822ACB 1

2 3 DC_JACKJ200

R228 4R7 C224

10U/16V

C225 103

C214 1000U/16V

C215 104

C228 104

R229 4R7

0 1

CON201 2PIN_2.54

R225 10K

C223 330P

R223 10K C212

4U7/10V R214

2K2

R215 270K

Q205

D3

8050 1N4148

R217 2K2

R218 2K2

R219 10K

C217 562

R220 2K2

C218 104

C219 104 R221

220K

R211 10K

C213 100U/16V C211

100U/16V

C208 470U/16V

C209 104

R213 2K2 R209

18k

R210 4K7

C210 152

R216 4K7

Q206 8050

Q200 8550D

R200 68K

R204 10K

R202 470R

1 2 3 4 5 6 7

14 13 12 11 10 9 8 IC200

BKS-MCU BKS138-042

Q202 8050

ZD200 3V9 R203 820R

C203 47U/10V

C202 47U/16V

C204 104

R205 47k

Q6 9014

C4 105 R22

220K

R14 470K R21 1K

R212 10k Q201

8050

R2011K

2200U/16VC200

C201 104

+ -

9V

5 4 3 2 1

J202-A

8 7 6 10911

J202-B

L201 FB 1K

L202 FB 1K

L203 FB 1K

C231330P R2314.7K

R2304.7K

C230 3U3/50V

C229 3U3/50V

C226 152

R226 12K

R227 5K6

D201 1N4148

R233 10k

R234 8K2

C232330P

0 1

CON200 2PIN_2.0

1 2

COM3-B 2P_HO

6 7 8 9 5

11 10 4 3 2 1

CON202

FFC_11_2.0

1

2

J1

R232 180R

L205 FB 1K SW2

C2 102

Q4 8050 R6 47k

R2 47k

D15 LED GND

IN OUT

U305

HT7022A R5 47K

R10 24K

R13 470K

D5 1N4148

D4 1N4148 C8

105 Q2 C9 9014

105

R9 2K

R20 1K

C7 105

Q9 9014

R182K2

R19 220K

R171K

C6 105

Q5 9014

R16220K

R15 2K2 C5

105 C3

102

R8 47k

1 2

F100

R23 33K

A_GND

A_GND A_GND MUTE CD_8V GND CD_POWER

CD_AUDIO

AUDIO_DET

AUDIO_DET

(12)

5-1 5-1

LAYOUT DIAGARM -MAIN BOARD

TOP SIDE VIEW

(13)

LAYOUT DIAGARM - MAIN BOARD BOTTOM SIDE VIEW

5-2 5-2

(14)

LAYOUT DIAGARM -KEY BOARD TOP VIEW

5-3 5-3

LAYOUT DIAGARM -KEY BOARD

BOTTOM VIEW

(15)

LAYOUT DIAGARM -AMP BOARD TOP SIDE VIEW

5-4

5-4

(16)

LAYOUT DIAGARM -AMP BOARD BOTTOM SIDE VIEW

5-5

5-5

(17)

EXPLODED VIEW DIAGRAM

6-1 6-1

15

13

22

12 CON102

20

19 18

24 23

21 25

26 16

14

17

6

5

J200 J201 J202

7 SPK

1 9 10 3 4 2 SW402 SW403 SW401

27 D15 SW1 SW2

8

11

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