tion Failure
5.6. Maintenance Maintenance of of the the Hardware Hardware
5.6. Maintenance Maintenance of of the the Hardware Hardware
5.6.1.
5.6.1. General General for for the the Replacement Replacement of of Modules Modules
Warning Warning
For modules that operate with voltages >60V (e.g.: DI-6101, DO-6212) care must be
For modules that operate with voltages >60V (e.g.: DI-6101, DO-6212) care must be taken that manipula-taken that manipula-tion on the peripheral connectors may only be carried out in a de-energized state.
tion on the peripheral connectors may only be carried out in a de-energized state.
The reason for this is that when withdrawing the upper peripheral connector under voltage, the external The reason for this is that when withdrawing the upper peripheral connector under voltage, the external voltage can be conducted through the lower
voltage can be conducted through the lower peripheral connector still connected. The pins of the upper peripheral connector still connected. The pins of the upper peripheral connector now freely accessible will now
peripheral connector now freely accessible will now conduct the external voltage.conduct the external voltage.
Warning Warning
The connecting and withdrawal of peripheral modules is
The connecting and withdrawal of peripheral modules is only permitted in a de-energized state, this meansonly permitted in a de-energized state, this means that the power supply to the power supply unit and to the
that the power supply to the power supply unit and to the peripherals must be interruptperipherals must be interrupted.ed.
Detailed instructions for the assembly of modules can be found in the manual
Detailed instructions for the assembly of modules can be found in the manualTM 1703 mic TM 1703 mic Installation, chapter "Installation and Removal of Modules"
Installation, chapter "Installation and Removal of Modules" ..
To exchange a module tools are not
To exchange a module tools are not required for either the hardware or the software:required for either the hardware or the software:
•
• the terminals can be detached without toolsthe terminals can be detached without tools
•
• the module can be detached from the DIN rail without toolsthe module can be detached from the DIN rail without tools
•
• to remove the SIM card a ballpoint pen or a to remove the SIM card a ballpoint pen or a pencil is requiredpencil is required
•
• the user data (parameters and IL) are stored non-volatile on the SIM cardthe user data (parameters and IL) are stored non-volatile on the SIM card
Independent of firmware code the following information is stored non-volatile in TM 1703 mic:
Independent of firmware code the following information is stored non-volatile in TM 1703 mic:
Initialization with
Telecontrol parameters parameters xx
Application
Application program program xx*)*) xx
MAC
MAC address address xx
Operating
Operating hours hours counter counter xx
Item- and serial number of the Item- and serial number of the mod-ule
ule
xx
*)
*) retained flagsretained flags
5.6.2.
5.6.2. Replacement Replacement of of the the Master Master Control Control Module Module
When replacing the master c
When replacing the master control module the SIM card can be withdrawn ontrol module the SIM card can be withdrawn and inserted in theand inserted in the new master control module. No
new master control module. No project data (parameters and application program) are project data (parameters and application program) are lost.lost.
When switching over to another module type (e.g. CP-6020 to CP-6040) the configuration When switching over to another module type (e.g. CP-6020 to CP-6040) the configuration must be adapted accordingly by means of parameter setting offline.
must be adapted accordingly by means of parameter setting offline.
Caution Caution
If the SIM card is
If the SIM card is put into another master control, then during startup the content of the Decentral Archiveput into another master control, then during startup the content of the Decentral Archive (DEAR) on the SIM card will be
(DEAR) on the SIM card will be deleted and an error information is recorded in the History Diagnosis.deleted and an error information is recorded in the History Diagnosis.
5.6.3.
5.6.3. Replacement Replacement of of the the SIM SIM Card Card
Where the SIM card is and how it is withdrawn or
Where the SIM card is and how it is withdrawn or inserted is described in the manualinserted is described in the manual TM 1703 mic Installation, chapter "Parameter Setting Preparation", section "SIM Card"
TM 1703 mic Installation, chapter "Parameter Setting Preparation", section "SIM Card" ..
New SIM cards can be ordered from Siemens (see
New SIM cards can be ordered from Siemens (seeTM 1703 mic CP-60xx/CPC60 SystemTM 1703 mic CP-60xx/CPC60 System Manual, chapter
Manual, chapter "System Components", section "Accessories" "System Components", section "Accessories" ).).
Caution Caution
The SIM card should
The SIM card should only be withdrawn from only be withdrawn from or inserted into a or inserted into a de-energized master control module. Thede-energized master control module. The content of a SIM card can become invalid if it is removed during a running writing operation. The content of content of a SIM card can become invalid if it is removed during a running writing operation. The content of the SIM card must if necessary
the SIM card must if necessary be deleted and written again new. be deleted and written again new. After inserting the SIM card a startup of After inserting the SIM card a startup of the system is to be
the system is to be executed.executed.
During the operation of TM 1703
During the operation of TM 1703 mic no access to the SIM card takes place by the system.mic no access to the SIM card takes place by the system.
Therefore no error is reported if for example the
Therefore no error is reported if for example the SIM card is withdrawn.SIM card is withdrawn.
In operation the system only accesses the SIM card with operator inputs such as loading In operation the system only accesses the SIM card with operator inputs such as loading pa-rameters, loading PLC code or by selection of the test mask (display of the IL).
rameters, loading PLC code or by selection of the test mask (display of the IL).
With each startup of TM 1703
With each startup of TM 1703 mic the system accesses the SIM card and checks it.mic the system accesses the SIM card and checks it.
The following problems can occur with the SIM card:
The following problems can occur with the SIM card:
•
• SIM card not legibleSIM card not legible
The red ER-LED is activated. If the IP ad
The red ER-LED is activated. If the IP ad dress is no longer legible, then the station con-dress is no longer legible, then the station con-cerned can no longer be accessed by means of the webbrowser.
cerned can no longer be accessed by means of the webbrowser.
•
• Data on the SIM card are faultyData on the SIM card are faulty
The system detects a checksum error. In this case the SIM card is overwritten with default The system detects a checksum error. In this case the SIM card is overwritten with default parameters. This is also applicable if a new SIM card is
parameters. This is also applicable if a new SIM card is inserted in the master control mo-inserted in the master control mo-dule (no differentiation between faulty data or new SIM card).
dule (no differentiation between faulty data or new SIM card).
The following error messages refer to problems with the SIM card:
The following error messages refer to problems with the SIM card:
•
• SIM not availableSIM not available(SIM card not present or not legible)(SIM card not present or not legible)
•
• SIM checksum error, PLC haltedSIM checksum error, PLC halted(check of the memory space for parameters and(check of the memory space for parameters and temporary data with startup)
temporary data with startup)
5.6.3.1.
5.6.3.1. Read an Read and d Write Write complete complete SIM SIM Card Card
To be able to save
To be able to save or also duplicate the parameterization and the application programm en-or also duplicate the parameterization and the application programm en-tirely,
tirely,WEBmicWEBmicoffers the both functions SIMoffers the both functions SIM CC ARD ARDRREADEREADER| R| READ ENTIREEAD ENTIRESIMSIM CC ARD ARD(I(IMAGEMAGE) and) and SIM
SIM CC AR ARDD RREADEREADER| W| WRITE ENTIRERITE ENTIRESIMSIM CC AR ARDD (I(IMAGEMAGE).).
5.6.3.2.
5.6.3.2. Erase Erase Content Content of of the the SIM SIM Card Card
To erase the content of the SIM card, insert i
To erase the content of the SIM card, insert i t into a read-/write device installed on the t into a read-/write device installed on the pa- pa-rameter-setting PC.
rameter-setting PC.
In the
In theWEBmicWEBmicpop-up menu select the function SIMpop-up menu select the function SIM CC ARD ARDRREADEREADER| E| ERASE COMPLETERASE COMPLETESIMSIM CC ARD ARD and click on OK.
and click on OK.
The content of the SIM card is erased.
The content of the SIM card is erased.
How to write a project backup on a SIM card is described in section
How to write a project backup on a SIM card is described in section 3.1.1.43.1.1.4,, Save and LoadSave and Load Parameters
Parameters(offline) and in section(offline) and in section 3.1.2.43.1.2.4,, Save and Load ParametersSave and Load Parameters(online).(online).
5.6.4.
5.6.4. Replacement Replacement of of an an I/O I/O Module Module
When replacing an I/O module with the same module type no renewed parameter setting is When replacing an I/O module with the same module type no renewed parameter setting is necessary. The parameters already stored on the SIM card are automatically used on the new necessary. The parameters already stored on the SIM card are automatically used on the new module.
module.
5.6.5.
5.6.5. Removal Removal of of an an I/O I/O Module Module
A removed or failed I/O module is detected online by TM 1703 mic a
A removed or failed I/O module is detected online by TM 1703 mic and signaled on the user nd signaled on the user interface (D
interface (DIAGNOSISIAGNOSIS| O| O VERVIEW VERVIEWand Dand DIAGNOSISIAGNOSIS | H| HISTORYISTORYDDIAGNOSISIAGNOSIS).).
If an I/O module is to be
If an I/O module is to be removed later, then this must be parameterized offline, otherwiseremoved later, then this must be parameterized offline, otherwise TM 1703 mic reports the module as faulty.
TM 1703 mic reports the module as faulty.
5.6.6.
5.6.6. Adding Adding an an I/O I/O Module Module
A new I/O module can be added, without a parameter setting being necess
A new I/O module can be added, without a parameter setting being necessary. The systemary. The system detects the new module automatically with a startup, p
detects the new module automatically with a startup, p rovides it with the default values androvides it with the default values and displays it online in the menu tree of t
displays it online in the menu tree of t he user interface. That means, if only parameters withhe user interface. That means, if only parameters with default values are used with an I/O
default values are used with an I/O module, the system can also be expanded without user in-module, the system can also be expanded without user in-terface.
terface.